Jackson AJ-44TG - Manuals - manualsarea.com

Page 2 - MANUFACTURERS WARRANTY; ONE YEAR LIMITED PARTS & LABOR WARRANTY

ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROMDEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONEYEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATEOF SHIPMENT FROM THE FACTORY. Jacks...

Page 5 - NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL; AJ = AJ series of rack conveyors

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44TS AJ = AJ series of rack conveyors 44 = 44” wide machine66 = 66” wide machine80 = 80” wide machine TE = Electrically heated, hot water sanitizing machineTG = Gas heated, hot water sanitizing machineTS = Steam heated, hot water sanitizing machi...

Page 6 - TABLE OF CONTENTS

SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating Characteristics 2 Electrical Requirements 3 AJ-44T Electric - Left to Right 4 AJ-44T Electric - Right to Left 5 AJ-44T Gas - Left to Right 6 AJ-44T Gas - Right to Left 7 AJ-44T Steam - Left to Right 8 AJ-44T Steam - Right to Left 9 AJ-6...

Page 8 - Conveyor Side Loader/Drain Quench Schematics; JACKSON MAINTENANCE & REPAIR CENTERS

SECTION DESCRIPTION PAGE VII. ELECTRICAL SCHEMATICS AJ-66TG & AJ-80TG 208-230 Volt, 60 Hz, 1 Phase 110 208-230 Volt, 60 Hz, 3 Phase 111 460 Volt, 60 Hz, 3 Phase 112 AJ-66TS & AJ-80TS 208-230 Volt, 60 Hz, 1 Phase 113 208-230 Volt, 60 Hz, 3 Phase 114 460 Volt, 60 Hz, 3 Phase 115 Conveyor Side ...

Page 9 - SPECIFICATION INFORMATION

Page 10 - SECTION 1: SPECIFICATION INFORMATION; OPERATING CHARACTERISTICS

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION OPERATING CHARACTERISTICS 2 RACKS PER HOUR: AJ-44-66-80TE/TG/TS 204 DISHES OR GLASSES PER HOUR: AJ-44-66-80TE/TG/TS 5100 PREWASH TANK CAPACITY (GALLONS): AJ-66TE/TG/TS 17.25AJ-80TE/TG/T...

Page 11 - ELECTRICAL REQUIREMENTS

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection thanwhat is displayed here. Always verify with your electrical servic...

Page 12 - Left to Right; Dr; Left Si

Left to Right Dr iv e Uni t Left Si de Dr iv e Uni t Front Vi ew Right Si de 4" ( 102 mm) wide x 16" ( 406 mm) long cutout in Vent Cowl/ S plash Shield. Shipped wit h Cover Plat e. F loor Sink Or Dr ain With 3" ( 76 mm) Minimum Dr ain Line 3/ 4" ( 19 mm) T able T u rndown F lange 3/ ...

Page 13 - Left Side

Ri ght to Lef t Dr iv e Un it Left Side Dri v e Un it Fr ont View Right Side 4" (102 mm) wi de x 1 6 " ( 406 m m ) long cut out i n Vent C o w l/ Sp la sh Shi e ld . Shi pped wi th C o ve r Pl a te . F loo r Si nk O r Drai n With 3 " ( 7 6 m m ) Mi ni mu m Drai n Li n e 3/ 4" (19 mm)...

Page 17 - Right to Left; Drive Uni

Right to Left Drive Uni t Le ft Side Driv e Unit Front Vie w R ight Side 3/ 4" ( 19 m m ) Table Tur ndown Flange 3/ 4" M a x 21" ( 533 m m ) Rac k Rail Height Above Disht able 1 /4 " (6 mm) - 5 /1 6 " (8 mm) Rac k Rail Tub Table Use Silicone Sealer Bet w een Table and Lip of M a ...

Page 19 - Drive Unit; Recommended Table Fabr

C Ri ght Si de 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Le ft S ide 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Machine 6 [152mm] Right to Left Legend A - Machine water inlet 3/4" NPT, 180° F Hi-temp,140°F ...

Page 21 - Front View

C Ri ght Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dis h Clearanc e Drive Unit Left Si de 66 1 2 [1692mm] 3 [79mm] 1 2 [ 15mm] 84 [2134mm] A M L With Doors Open Rear of M a ch in e 6 [152mm] 1 [25mm] Drive Unit Front View 75 1 2 [1919mm] 62 1 2 [1590mm] 29 [737mm] 6...

Page 22 - Le

Driv e Unit Left Side Driv e Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 24 [610mm] 10 1 4 [260mm] 17 1 2 [445mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C O B 4 [102mm] 8 [206mm] G 24 [609mm] 41 [1040mm] N A 18 [457mm] 27 [687mm] O N 23 1 2 [598mm]...

Page 25 - t V

C R igh t Side 3 4 [8 64m m ] 8 1 2 [ 2 1 7 mm] 2 1 [5 33m m ] 2 5 [6 35m m ] 1 2 [3 07m m ] 2 5 [6 35m m ] B D ish Clea rance Driv e Unit Left Si d e 66 1 2 [169 2mm] 3 [ 7 9mm] 1 2 [ 1 5 mm] 8 4 [21 34m m ] A G F W ith Do ors Open R ear of Ma c h in e 6 [ 1 52 m m ] Right to Left Legend A - M a c ...

Page 27 - Ri

Drive Unit Left Sid e 66 1 2 [1692mm] 3 [79mm] 1 2 [ 15mm] 84 [2134mm] A M L W ith D oor s Op e n R ear o f M a ch in e 6 [152mm] Ri ght to Left 1 [25mm] 66 1 4 [1684mm] Fl oor Si nk Or D ra in W ith 3" ( 7 6 m m ) Mi ni mum Dr ai n L in e 25 [635mm] 4 1/2 [114mm] 8 1 4 [210m m ] 21 [533mm] B A ...

Page 29 - Right to; Recom

C 3 4 [8 64mm] 8 1 2 [21 7 mm] 2 1 [5 33mm] 2 5 [6 35mm] 1 2 [3 07mm] 2 5 [6 35mm] B Di sh Cle ar a n c e Drive Unit Left S ide 66 1 2 [169 2mm] 3 [7 9mm] 1 2 [15 mm] 8 4 [21 34mm] A G F W ith D o ors O pen R ear of M a chi n e 6 [ 1 52 m m ] Right to Lef t 1 [2 5mm] 66 1 4 [168 4mm] F loo r S ink O...

Page 30 - MINIMUM; CONVEYOR

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 22 NOTE: ALL DIMENSIONS ARE TYPICAL. 23” or 30” depending on the wid th of the side loader . CONVEYOR DISHW ASHER LENGTH 8” or 15” depending on th...

Page 31 - DISHWASHER

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 23 NOTE: ALL DIMENSIONS ARE TYPICAL. 14 1/2” 29” 8” or 15” depending on the wid th of the side loader . 23” or 30” depending on the wid th of the ...

Page 32 - Refer to chart above.; 3” SIDE LOADER DIMENSIONS; MODEL

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION SIDE LOADER (INSTALLED) DIMENSIONS 24 Refer to chart above. 34” 23” or 30” depending on the width of the side loader. 10” 4” 23” SIDE LOADER DIMENSIONS 30” SIDE LOADER DIMENSIONS MODEL ...

Page 34 - SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA-CHINES ONLY. THERE ARE SEPARATE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be som...

Page 35 - Ensure that the power switch is in the OFF; VENTILATION OF DISHMACHINE:; Terminal Block

STEAM LINE CONNECTIONS: Some machines covered in this manual are designed to use low pressure steam as a source of heat for wash tank water. The machines come with lines by which outside source steam needs to be connected. Connect allincoming steam lines in accordance with the steam booster manufact...

Page 36 - by an authorized service agent.; CHEMICAL FEEDER EQUIPMENT:; Detergent may be introduced

ELECTRIC HEAT: The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent. CHEMICAL FEEDER EQUIPMENT: Detergent may be introduced into the unit through the removal of the bulkhead plug in the rear ofthe tub and replacing...

Page 37 - CURTAIN INSTALLATION DIAGRAMS

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS CURTAIN INSTALLATION DIAGRAMS 29 44 L R LS S L L 21" 12" 12" 21" 21" 21" 21" 12" 12" LL S S R L 21" 21" 12" 12" 21" LL ...

Page 38 - DELIMING OPERATIONS

DELIMING OPERATIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier. Read andfollow all instructions on the label of the delimin...

Page 39 - SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS; of the Side Loader and then reinsert the strainer.

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS SIDE LOADER INSTALLATION & OPERATION INSTRUCTIONS 31 This accessory assists in the delivery of a full dish rack from the break down (scrapping) table to the dishmachine. I...

Page 40 - DISHMACHINE OPERATING INSTRUCTIONS

PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. Close door(s) on dishmachine.2. Close the drain valve(s). POWER UP (ELECTRICALLY-HEATED MODELS): To energize the unit, turn on the power at the service breaker. The volt- age should have been previously verified a...

Page 41 - DISHMACHINE OPERATION INSTRUCTIONS (CONTINUED)

SHUTDOWN AND CLEANING (ELECTRICALLY-HEATED MODELS): At the end of the workday, place the power switch in the OFF position and open the door(s). Open the drain valves and allow the machine to drain completely. Remove the pawl barassembly (clean as required). Remove the pan strainers and, if equipped,...

Page 42 - DETERGENT CONTROL

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe-cialist can tell you what is needed for maximum effic...

Page 43 - STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS; Installation Instructions:

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS STRIKER PLATE LIMIT SWITCH INSTALLATION INSTRUCTIONS 35 TABLE LIMIT SWITCH THROUGH ROD HOLES TABLE SWITCH RODS STRIKE PLATE STRIKE PLATE BOLTS MOUNTING BOLTS TABLE BOTTOM 3.00...

Page 44 - PREVENTATIVE MAINTENANCE

Page 45 - SECTION 3: PREVENTATIVE MAINTENANCE

The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However,this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairsnot specifically discussed in this manual should be perform...

Page 46 - LUBRICATION CHART FOR DRIVE GEAR

AJ-44T Series Technical Manual 7610-003-07-21 Issued: 03-21-2006 Revised: N/A SECTION 3: PREVENTATIVE MAINTENANCE 38 LUBRICATION CHART FOR DRIVE GEAR Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducerthat is installed on the rack con...

Page 47 - DRIVE MOTOR GEAR REDUCER PREVENTATIVE MAINTENANCE

Note: The maintenance procedures detailed here are manufacturer’s instructions for the WINSMITH brand of gear reducer thatis installed on the rack conveyors covered in this manual. Lubrication & Maintenance: Factory filling - WINSMITH speed reducers are oil filled at the factory to the proper le...

Page 48 - TROUBLESHOOTING SECTION

Page 49 - Exercise extreme caution at all times.; If test points are not easily accessible, disconnect power, attach; Problem: Pawl bar moves with no load, but does not move when loaded.; Clutch on drive assembly is out of adjustment. Adjust as required.; SECTION 4: TROUBLESHOOTING; COMMON PROBLEMS

WARNING: Inspection, testing and repair of electrical equipment should be performed only by qualified service per- sonnel. Certain procedures in this section require electrical tests or measurements while power is applied to themachine. Exercise extreme caution at all times. If test points are not e...

Page 50 - Relays

Problem: Pawl bar does not move. 1. Failed or broken overload spring. Replace spring if necessary.2. No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace themotor.3. Pawl bar not properly installed. Verify that the pawl bar is instal...