Jackson 24 LT - Manuals

Jackson 24 LT – Manual in PDF format online.

Manuals:

Manual

Manual Jackson 24 LT

Summary

Page 3 - TABLE OF CONTENTS

Section Description Page I. General Section Specifications 1 Installation Instructions 2 Detergent Control 4 Chemical Dispensing Equipment 5 Operating Instructions 6 Preventative Maintenance 7 Conserver 24LT Cam Timer Operation Instructions 8 Conserver 24LTP Cam Timer Operation Instructions 10 II. T...

Page 4 - SPECIFICATIONS

1 PERFORMANCE/CAPABILITIES OPERATING CAPACITY (RACKS/HOUR) RACKS PER HOUR 24 DISHES PER HOUR 600 GLASSES PER HOUR 600 OPERATING CYCLE (SECONDS) WASH TIME 56 DRAIN TIME 29 RINSE TIME 35 TOTAL CYCLE TIME 120 TOTAL WATER CONSUMPTION GALLONS PER HOUR (80% CAP.) 28.8 GALLONS PER RACK 1.2 TEMPERATURES WAS...

Page 5 - INSTALLATION INSTRUCTIONS

2 Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manual. We strongly recommend that you referto this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff canrefer you, if necessary, to t...

Page 7 - CHEMICAL DISPENSING EQUIPMENT

4 The Conserver 24LT dishmachine is not supplied with integral chemical dispensing feeder pumps. Instead, an independent chemicaldispensing system must be connected to the unit prior to use in order to achieve required cleanliness and sanitation. Please consult the literature that accompanied your i...

Page 8 - DETERGENT CONTROL

5 Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Usingdetergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell youwhat is needed for maximum effic...

Page 9 - OPERATION INSTRUCTIONS

6 PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The strainer is in place and is clean. 2. That the wash arms are screwed securely into place and that their endcaps are tight. The wash arms should rotate freely. 3. Verify all chemical levels for machine chemic...

Page 10 - CONSERVER 24LT CAM TIMER OPERATION INSTRUCTIONS

The Conserver 24LT cam timer is a 2 minute, 8 cam timer with an OFF-DRAIN function. The following is a description of set points for each cam and function for each switch. CAM 1: Cam 1 is a cut cam with a single notch and serves as the Cycle/Reset. FUNCTION: When the machine is in the operation mode...

Page 11 - CONSERVER 24LT CAM TIMER OPERATION INSTRUCTIONS (CONTINUED)

SETTINGS: The left side of cam 5 must be set to drop in just past the stop point of the off/drain cam. There must be a dwell betweenthe off/drain and the fill, so that the fill will not run while the machine is in the off state. Any adjustment made to the fill should be made with the right side of c...

Page 12 - CONSERVER 24LTP CAM TIMER OPERATION INSTRUCTIONS

The Conserver 24LTP cam timer is a 2 minute 8 cam timer with an OFF-DRAIN function. The following is a description of set points for each cam and function for each switch. CAM 1: Cam 1 is a cut cam with a single notch and serves as the cycle/reset. FUNCTION: When the machine is in the operation mode...

Page 13 - CONSERVER 24LTP CAM TIMER OPERATION INSTRUCTIONS (CONTINUED)

CAM 6: Cam 6 is an adjustable cam and controls the sanitizer pump. FUNCTION: The sanitizer pump cam works off the normally closed contacts of cam 6. This requires the switch to be held open by thecam and allowed to drop into the notch to operate the pump. SETTINGS: The left side of cam 6 must be set...

Page 14 - PREVENTATIVE MAINTENANCE

11 The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this doesnot mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically dis-cussed in this manual should be pe...

Page 15 - TROUBLESHOOTING SECTION

12 WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service technician. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Problem: Nothing on the mac...

Page 17 - DIMENSIONS

14 DIMENSIONS Legend: A - Drain Connection flexible hose; 6’-0” free length, 1” ID x 1 3/8 ODB - Electrical Connection.C - Water Inlet 1/2” Female Pipe Thread, 2 1/2” D -Detergent Feeder Connection Note: All dimensions from floor can be increased 1” with adjustable feet supplied. Dimensions: Height ...

Page 18 - CONTROL PANEL ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Control Panel 9330-041-73-89 2 1 Wash Thermometer 6685-111-68-48 3 1 Decal, Control Panel 9905-031-73-92 4 1 Switch, ON/FILL & OFF/DRAIN 5930-011-49-55 5 1 Delime Switch 5930-301-49-00 6 1 Light, Red 5945-111-44-45 7 1 Light, Amber 5945-111-44-44 8 1 Light, Gr...

Page 19 - ELECTRICAL PANEL ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Bushing, Snap 5975-210-03-00 2 1 Decal, Copper Conductors Only 9905-011-47-35 3 1 Decal, Ground-L1-L2 9905-011-47-64 4 1 Timer, 2 Minute, 8 Cam 5945-121-49-56 5 1 Decal, Timer Operation 9905-011-58-06 6 1 Contactor, Motor 5945-109-05-69 7 1 Locknut, 6-32 with Nylo...

Page 20 - ORDERING REPLACEMENT WIRE

17 Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wiremay be ordered from Jackson MSC Inc., but please note that it is only available in feet. Ensure that you order the correct color andgauge. ORDERING REPLACEMENT WIRE BLAC...

Page 22 - KICK PLATE ASSEMBLY

19 KICK PLATE ASSEMBLY Kickplate Weldment 5700-011-39-43 Control Panel Assembly 5700-002-15-90 Control Panel Only 9330-041-73-89 Nut, Nylon Wing, 1/4”-20 5310-994-01-00 Dielectric Cover, Kickplate Panel 5700-011-40-49 Decal, Power Disconnect Warning 9905-021-47-07

Page 23 - CHEMICAL FEEDER PUMP MOUNTING ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 3 Kit, Chemical Feeder Pump Assembly 4320-121-37-10 2 1 Mounting Plate, Chemical Feeder Pump Assembly 5700-021-62-09 3 1 Motor, Chemical Feeder Pump, 115V, 36 RPM 4320-111-35-14 4 1 Motor, Chemical Feeder Pump, 115V, 14 RPM 4320-111-35-13 5 2 Squeeze Tube, Sanitizer...

Page 24 - CHEMICAL FEEDER PUMP ASSEMBLY

CHEMICAL FEEDER PUMP ASSEMBLY 21 Screw, 6-32 x 3/4” Phillips Pan Head 4 per 5305-011-37-05 Roller, Red (Detergent/Sanitizer) 4320-111-36-70 Roller, White (Rinse Aid) 4320-002-82-28 Front Housing 4320-111-37-08 Rear Housing 4320-111-37-09 Squeeze Tube, Detergent/Sanitizer (Use with the red roller.) 5...

Page 25 - CHEMICAL FEEDER PUMP WIRING ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 2 Terminal, Closed, Blue 5940-200-57-00 2 2 Motor, Chemical Feeder Pump, 115V, 36 RPM 4320-111-35-14 3 1 Motor, Chemical Feeder Pump, 115V, 14 RPM 4320-111-35-13 4 4 Terminal, Female, .250 x .032, Red 5940-200-58-00 5 1.5 FT Wire, 18 Ga., White with Red Stripe 6145-...

Page 26 - INCOMING PLUMBING ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Strainer, Inlet, 1/2" 4730-217-01-10 2 3 Adapter, 1/2" Ftg. X Male 4730-011-59-53 3 1 Fitting, Tee, 1/2" x 1/2" x 1/4" 4730-411-25-01 4 1 Valve, Ball, Test Cock, 1/4" Bronze 4810-011-72-67 5 1 Gauge, 0-100 PSI 6685-111-88-34 6 1 Adapter, Ma...

Page 27 - VACUUM BREAKER & WASH ARM ASSEMBLIES

VACUUM BREAKER & WASH ARM ASSEMBLIES 24 Nipple, Drain 5700-011-40-74 Vacuum Breaker, 1/2”4820-300-07-00 Elbow, 90 B , Street, Brass 4730-206-08-00 Wash Arm Weldment 5700-021-46-58 O-ring5330-002-60-69 Bearing Assembly5700-021-35-97 Wash Arm Assembly Vacuum Breaker Assembly

Page 28 - /2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS

1/2” SOLENOID VALVE & 1/2” NPT VACUUM BREAKER REPAIR PARTS KITS 25 Screw Data Plate Coil & Housing Valve Bonnet Spring4810-200-04-18 Plunger4810-200-04-18 O-Ring4810-200-03-18 Diaphragm Retainer Diaphragm4810-200-03-18 Screen Retainer Mesh Screen Valve Body Complete 110 Volt Solenoid Valve A...

Page 29 - WASH MANIFOLD ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Screw, with Rubber Washer, 1/4"-20 5305-974-01-00 2 1 Casting, Upper Wash Manifold 5700-021-52-81 3 2 O-Ring 5330-111-35-15 4 1 Tube, Manifold 5700-002-13-75 5 1 Casting, Lower Wash Manifold 5700-021-52-80 6 1 Gasket, Lower Wash Manifold Casting 5330-200-23-00...

Page 30 - DRAIN PLUMBING ASSEMBLY

27 ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Clamp, 3/16” to 1 1/2” 4730-719-06-09 2 1 Hose, Formed Drain 4720-121-40-36 3 2 Bolt, 10-32 x 1/2” Slotted Truss Head 5305-173-04-00 4 1 Diverter Valve Assembly, 115V 5700-002-23-22 5 1 Clamp, 11/16” to 1 1/4” 4730-002-18-40 6 1 Hose, 1” I.D. x 10 Feet Long 570...

Page 31 - DRAIN VALVE ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Ball Valve with Brackets 5700-002-23-28 2 1 1" Hosebarb, Straight x 3/4" NPT 4730-011-65-86 3 1 1" Hosebarb, 90 B x 3/4" NPT 4730-011-65-87 4 1 Motor Mounting Plate Weldment 5700-031-96-02 5 4 Tric-Nut, 10-32 AK Fastener, S/S 5340-111-58-10 6 1 #10...

Page 32 - WASH MOTOR TO WASH TUB ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Discharge Hub 5700-021-37-90 2 1 Gasket 5330-200-23-00 3 1 Hex Nut 5700-000-86-23 4 2 Clamp, Worm 4730-719-06-09 5 1 Hose, 1 1/4" ID 5700-011-44-48 6 1 Wash Motor/Pump 6105-131-50-93 7 1 Hose, 1 1/2" ID 5700-011-22-92 8 1 Gasket, Suction Adapter 5330-021-4...

Page 33 - WASH MOTOR ASSEMBLY

WASH MOTOR ASSEMBLY 30 Pump Casing Only 5930-021-44-07 Wash Pump Impeller 4320-021-44-02 Mechanical Seal5330-011-44-06 Wash Pump Gasket 5330-011-44-08 Motor Only 6105-021-44-03 Order the complete assembly using number 6105-131-50-93

Page 34 - DOOR ASSEMBLY

ITEM Q T Y DESCRIPTION Mfg. No. 1 1 Door Handle, S/S 5340-011-60-25 2 1 Seal Channel, Inner Door, Left 5700-031-32-89 3 1 Outer Door Weldment 5700-021-35-72 4 1 Right Hinge Assembly Weldment 5700-021-38-75 5 1 Spray Baffle 5700-031-37-56 6 1 Left Hinge Assembly Weldment 5700-021-38-76 7 2 Spacer, Hi...

Page 35 - MISCELLANEOUS DOOR SUB-ASSEMBLIES

32 MISCELLANEOUS DOOR SUB-ASSEMBLIES Door Spring 5340-011-44-58 Hinge Retaining Plate5700-011-44-37 Door Latch Casting5700-011-44-40 Latch Roller 5700-011-44-38 Latch Spring5700-011-44-39 Door Latch Assembly 5700-011-44-41 Stop, Left Hinge5700-021-37-67 Cover, Left Hinge Weldment5700-002-18-41 Stop,...

Page 36 - MISCELLANEOUS PARTS

33 MISCELLANEOUS PARTS Rinse Plumbing Plate with Tube 5700-011-82-74 Strainer Weldment 5700-031-35-81 Strainer Spacer 5700-021-35-83 Attaches with: Nut, Nylon Wing, 1/4”-20 5310-994-01-00 Rinse Tube Stiffener5700-031-52-82 Rinse Plumbing Plate 5700-011-82-73 Hose, 3/4” I.D. x 8 1/2” 5700-011-38-83 T...

Page 40 - IMPORTANT INFORMATION DATA SHEET

IMPORTANT INFORMATION DATA SHEET 37 Model: Serial No.: Installation Date: Service Rep. Name: Phone No.: Notes: