Page 2 - Buccaneer GT, Falcon GTE; Contents; GENERAL; Important Recommendations; must be checked every two years and replaced if; WARNINGS
2 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing Contents 1. General ........................................................................ 2 1.1 Technical Specifications of Combination Boilers .. 3 1.2 Main Dimensions .................................................. 4 2. Inst...
Page 3 - Technical Specifications of Combination Boilers
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 3 1.1 Technical Specifications of Combination Boilers Boiler: Maximum operating pressure : 4 bar Maximum operating temperature : 100ºC Maximum safety temperature ofboiler (as per TRD 702) : 120ºC Boiler thermostat setting : 30 - 85ºC ...
Page 4 - GT
4 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing GENERAL 1.2 Main Dimensions Buccaneer GT Combination Boiler Falcon GTE Combination Boiler G 335 F O fluegas nozzle Optionaldeliveredburner 3 / 4 " dhw outlet 3 / 4 " dhw loop return (optional) 3 / 4 " dcw inlet 1 / 2 ...
Page 5 - INSTALLATION; Buccaneer GT; WARNING
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 5 INSTALLATION 2. INSTALLING THE BOILER 2.1 Boiler Location Sufficient space shall be left clear around the boiler.The figure stated in metres in the drawings below are the minimum recommended dimensions for providing easy access arou...
Page 7 - Example: Buccaneer GT
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 7 INSTALLATION 2.8 Example of Installation The boiler-to-tank connection kit is placed between points A and B between the boiler and the heating circuit. Example: Buccaneer GT ! " # $ " # $ $ %% &% # ' () # '* '$ () # '* $...
Page 8 - ASSEMBLY; Packaging; : the tables below show the numbers of the packages; Tools required; Boiler; See the assembly instruction supplied with burner.
8 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 3 ASSEMBLY 3.1 BUCCANEER GT COMBINATION BOILER ASSEMBLY Packaging : the tables below show the numbers of the packages which make up the boiler. The packages are listed in the order inwhich they are opened for assembly. Tools require...
Page 9 - Assembling the base and draining tube; Unscrew
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 9 *7+#! ASSEMBLY Assembling the base and draining tube 1. Lay a sheet of paper in front of the boiler body, take theboiler body off the pallet and place it standing on the furnacedoor. 2. Remove the adjustable feet assembled on the ba...
Page 10 - Assembling the boiler onto the tank
10 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing ASSEMBLY 2 Assembling the boiler onto the tank - Place the boiler on the tank so that it ispositioned on the first two marks on thefront of the tank. - Assemble the boiler as instructed inviews 3 - 13 of Buccaneer GT boilerAssembly...
Page 11 - FALCON GTE COMBINATION BOILER
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 11 ASSEMBLY Boiler GTE 4 150 GTE 5 150 GTE 4 250 GTE 5 250 Boiler Bodydelivered loose- front section- intermediate section- rear section- set of assembly rods- accessory package Mounted boilerbody withaccessories Control Panel -Standa...
Page 12 - Assemble the boiler as instructed in figures 1 - 16
12 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing ASSEMBLY 37 39 38 Assemble the boiler as instructed in figures 1 - 16 Assembling the boiler on the hot water tank - Place the boiler on the tank if required with a handlingtool (if required). - Assembly the boiler as instructed in ...
Page 13 - IMPORTANT; Assembly
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 13 ASSEMBLY 3.3 Hydraulic Boiler to Tank Connections Kit (BH46) Connection kit BH46, provides connections from the tank to theboiler.The kit consists of- A pump with cable 3 - Insulated flexible connector 13 , length 1120mm - Insulate...
Page 15 - VERY IMPORTANT; : never place sensor cables; Fitting and Connecting the MB1 Module
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 15 ASSEMBLY 4.3 Electrical Connections The electrical wiring has been carefully checked in the factory andthe internal connections of the control panel must not be modifiedin any event.The electrical connections of the boiler shall be...
Page 16 - Install domestic hot water sensor cable; Connect as directed in the diagram on the following pages.; Tank Sensor; MB1 Domestic Hot Water Sensor; Operating and Installation - Package AD127
16 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing - Install domestic hot water sensor cable A (e.g. for Buccaneer GT) as shown and fix it with plastic clips B . - Insert the sensor in the thimble tube of the tank. ASSEMBLY - Connect as directed in the diagram on the following page...
Page 17 - In the event of prolonged absence:
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 17 ASSEMBLY 1. Instructions for use Regulating the storage temperature of hot water for sanitarysystems: The regulating button A allows for the average temperature of stored sanitary hot water to be adjusted between 10 and 80ºC, with ...
Page 18 - Securing the module; and
18 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing - Introduce the bulb G of the limiter thermostat into the boiler pocket. - Connect the charging pump to the boiler control console,ensuring that the terminals live (L), neutral (N) and earth ( )are properly attached. - Connect the ...
Page 19 - If the installation includes an MB1; no; position switch
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 19 ASSEMBLY 4.6 H e a t i n g a n d D o m e s t i c H o t Wa t e r Installation (with MB1 module) 4.7 Connecting the Burner The boiler is fitted with a cable with a 7-pin European connectingplug which can be plugged into the socket su...
Page 20 - COMMISSIONING; Commissioning Secondary Circuit; without
20 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 5. COMMISSIONING ASSEMBLY - Ensure connections are watertight. - Vent the tank heat exchanger as follows:1. Unscrew the auto vent cap (P)* a few turns. 2. Turn the antisyphon valve screw 10 to open position (O) 3. Close the vent (P...
Page 21 - SERVICING; Safety valve or group
Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing 21 SERVICING 6. MAINTENANCE AND PERIODIC CHECKS • Safety valve or group • Magnesium anode The magnesium anode must be checked at least every two years.Starting with the first check and taking account of the wear to theanode, the frequ...
Page 22 - NOTES
22 Buccaneer GT, Falcon GTE - Installation, Assembly & Servicing NOTES
Page 24 - Caradon Plumbing Limited; Technical Training
Caradon Plumbing Limited, P.O. Box 103, National Ave, Kingston upon Hull, HU5 4JN. Telephone:01482 492 251 Fax: 01482 448 858. Registration No. London 322 137. Caradon Plumbing Limited pursues a policy of continuingimprovement in the design andperformance of its products. Theright is therefore reser...