Page 2 - Owner’s Manual Index; Introduction
2 Owner’s Manual Index Introduction • Owner’s Bicycle Identifi cation Record ................................................... 3• Fitting the Rider to the Bicycle ............................................................... 3• Warning and Safety Information ........................................
Page 3 - Owner’s Bicycle Identifi cation Record; Fitting the Rider to the Bicycle; To determine the correct size of bicycle for the rider:
3 Owner’s Bicycle Identifi cation Record NOTE: This information is only available on the bicycle itself. It is not available from Huffy. Each Huffy bicycle has a Serial Number stamped into the frame. The Serial Number (1) can be found on the bottom of the crank housing as shown. xx xx xxxx 1 Write t...
Page 5 - The Owner’s Responsibility; This bicycle is made to be ridden by one rider at a time for general; Handlebar and Seat Clamp tightness.; tive bands for your arms and legs.; • Use extra caution in wet weather:; Rules of the Road - continued
5 The Owner’s Responsibility WARNING: This bicycle is made to be ridden by one rider at a time for general transportation and recreational use. It is not made to withstand the abuse of stunting and jumping. If the bicycle was purchased unassembled, it is the owner’s responsibility to follow all asse...
Page 7 - Components; Description; Parts Assembly List
7 Components No. Description No. Description 1 Frame 22 T ire (x2) 2 Front Wheel Assembly 23 T ube (x2) 3 Front Fender 24 Grip 4 Wheel Retainer (x2) 25 Crank Set 5 Axle Nut (x4) 26 Crank Bearings 6 W asher (x4) 27 Shift Grip 7 Fender Brace Bolt (x4) 28 Kickstand 8 Front Fender Mount Bolt 29 Rear Whe...
Page 8 - This Owner’s Manual is made for several different bicycles:; Tools Needed; Small Adjustable Wrench; Assembly
8 Introduction This Owner’s Manual is made for several different bicycles: • Some illustrations may vary slightly from the actual product. • Follow instructions completely.• If the bicycle has any parts that are not described in this manual, look for separate “Special Instructions” that are supplied...
Page 9 - Loosen the Front Brakes:; Squeeze the two Brake arms together; Use Screw Driver and Wrench:; Front fender attaching hardware has
9 Front Fender Install (various models) Loosen the Front Brakes: 1. Squeeze the two Brake arms together (A). 2. Lift out the Brake Cable Guide (B) from the Guide Bracket (C). C A A B B C Note: Turn Fork so that Brake Arms are toward front of bike. continued >> Assembly Use Screw Driver and Wre...
Page 12 - Front Wheel Install - Notes and Warnings:
12 Re-attach Front Brake Cable: Re-attach Front Brake Cable: 1. Squeeze the two Brake arms together (A). 2. Insert the Brake Cable Guide (B) into the cutout in the Guide Bracket (C). 3. Make sure the Brake Cable Guide (B) is seated securely in the Guide Bracket (C) cutout. WARNING: Check Front Brake...
Page 13 - Top Fender mount is loose (; Tighten Top Fender Mount:; Ensure wheel spins freely without contacting frame or fender.
13 Assembly Rear Fender Install (various models) Note: Top Fender mount is loose ( fi g 06 ) to allow installation. 1. Line up the Rear Fender Braces (A) with the Frame Mounting Tabs (B) ( fi g 05 ). 2. Insert each lower mounting Bolt (7) and Washer (6) into the Frame Mounting Tabs (B) and tighten s...
Page 14 - To prevent steering system damage and possible loss of control,; enough to hold it in position (; fi g; Do not over tighten. Torque to 17
14 Assembly Handlebar and Stem Instal WARNING: To prevent steering system damage and possible loss of control, the “MIN-IN” (minimum insertion) mark (A) on the stem must be below the top of the Locknut (B). NOTE: Remove plastic Cap (E) from the end of the Stem (13). 1. Insert the Stem (13) into the ...
Page 16 - Testing Stem and Handlebar Tightness; To test the tightness of the stem:; clamp tighter than before.; To test the tightness of the handlebar clamp:; • Hold the bicycle stationary and try to move the
16 Testing Stem and Handlebar Tightness To test the tightness of the stem: • Straddle the front wheel between your legs.• Try to turn the front wheel by turning the handlebar.• If the handlebar and stem turn without turning the front wheel, realign the stem with the wheel and tighten the stem bolt(s...
Page 19 - To test the tightness of the seat clamp and the post clamp:; Every time the quick release mechanism is loosened, make sure
19 Assembly Testing Seat Clamp and Post Clamp Tightness To test the tightness of the seat clamp and the post clamp: WARNING: Every time the quick release mechanism is loosened, make sure the red refl ector is correctly positioned as shown in fi g. 13 next page. • Try to turn the seat side-to-side an...
Page 20 - Front Refl ector Install:
20 Assembly Front / Rear Refl ectors Installation (various models) Front Refl ector Install: 1. Position Refl ector (17) so it is near the Stem (A) and points straight forward ( fi g 12 ). 2. Tighten Clamp Screw. NOTE: Do not over-tighten. This will damage the Clamp.Make sure Refl ector view is not ...
Page 21 - Pedal Installation; clockwise direction
21 Pedal Installation CAUTION: The right pedal is marked “ R ” and the left pedal is marked “ L ”. • The pedal marked “R” has right-hand threads. Tighten it in a clockwise direction . • The pedal marked “L” has left-hand threads. Tighten it in a counterclockwise direction (anti-clockwise) . • Turn t...
Page 22 - Repair, Service and Adjustment; • Immediately replace any damaged, missing, or badly worn parts.; Maintenance
22 Repair, Service and Adjustment WARNING: • Inspect the bicycle frequently. Failure to inspect the bicycle and to make repairs or adjustments, as necessary, can result in injury to the rider or to others. Make sure all parts are correctly assembled and adjusted as written in this manual and any “Sp...
Page 23 - Infl ating the Tires:
23 Maintenance Tires Maintenance: • Frequently check the tire infl ation pressure because all tires lose air slowly over time. For extended storage, keep the weight of the bicycle off the tires. • Do not use unregulated air hoses to infl ate the inner tubes. An unregulated hose can suddenly over inf...
Page 24 - Brake System; The front and rear brake adjustments are the same.; Step 2: Test the tightness of each Brake Shoe:
24 Brake System NOTE: The front and rear brake adjustments are the same. WARNING: You must adjust the front and rear brakes before you ride the bicycle. Step 1: Put the brake shoes (B) in the correct position (fi g 13): 1. Loosen the Screw (A) of each Brake Shoe (B).2. Adjust each Brake Shoe so it i...
Page 25 - Do not over tighten the cable clamp Screw. Over tightening the; Stretching the Cable:; Final Brake Adjustment Before Riding; • Make sure each cantilever mounting Bolt is tightened securely.; Center brake shoes on rim:
25 continued >> Maintenance Brake System - continued Step 3. Tightening the cable (fi g 13): 1. Hold both Brake Shoes against the rim.2. Loosen the cable clamp Screw (C).3. Pull the Cable (D) tight and tighten the Screw. WARNING: Do not over tighten the cable clamp Screw. Over tightening the c...
Page 26 - Brake System - continued; Put the brake shoes the correct distance from the rim (fi g 15):; both Brake Shoes against the rim and loosen the cable clamp Screw (E)
26 Brake System - continued Put the brake shoes the correct distance from the rim (fi g 15): 1. If desired, adjust Brake Levers (G) to a comfortable distance from the grip using the Adjustment Screw (H). Turning the screw IN brings it closer to the grip. 2. Make sure brake line Sheaths (A, B) are se...
Page 27 - Test the travel of each brake lever:
27 continued >> Maintenance Brake System - continued WARNING: Do not over tighten the cable clamp. Over tightening the cable clamp may cut the cable and cause injury to the rider or to others. 1. Repeat these steps until the brake shoes are 1/16 inch from the rim and the Brake Lever (G) does n...
Page 28 - Shift System; tions and instructions are the same.; Parts of the Shift System:; or moves the shift lever (thumb shift models) to an index position
28 Shift System Note: Various models have different handlebar shifters and derailleurs, but the func- tions and instructions are the same. Parts of the Shift System: • Right-hand Shift Lever (A) operates the Rear Derailleur (B).• Rear Sprocket Set (C). B C A Operation: Operate the shift system as fo...
Page 29 - Do not force the shift lever. Shift only when pedaling forward and
29 continued >> Maintenance Shift System - continued CAUTION: Do not force the shift lever. Shift only when pedaling forward and without strong force. Do not backpedal. Backpedaling can cause the chain to come off the sprockets. Backpedaling and shifting while not pedaling can damage the sproc...
Page 31 - • Tighten the Nut of the cable clamp.; Adjust the Index Shift System:; If you have trouble, take the bike to a bike shop.
31 Maintenance Rear Derailleur Adjustments - continued Put the “low” adjusting Screw in the correct position as follows (fi g 22): • Shift the chain onto the largest rear Sprocket (F).• Loosen Nut of the cable clamp.• Turn the “low” adjusting Screw (H) so the Jockey Roller is exactly below the larg-...
Page 32 - Inspection of the Bearings; bicycle, causes the wheel to spin back and forth several times.
32 Inspection of the Bearings Maintenance Frequently check the bearings of the bicycle. Have a bicycle service shop lubricate the bearings once a year or any time they do not pass the following tests: Head Tube Bearings The fork should turn freely and smoothly at all times. With the front wheel off ...
Page 33 - Lubrication Table; What; Lubrication
33 Lubrication Table What When How Pedals every six months Put four drops of oil where the axles go into the pedals. Chain every six months Put one drop of oil on each roller of the chain. Wipe all excess oil off the chain. Derailleurs every six months Put one drop of oil on each pivot point of the ...
Page 34 - arranty; uct. There are no other expressed or implied warranties.; What does this Limited Warranty cover?; This Limited Warranty covers all parts of the bicycle.; What must you do to keep the Limited Warranty in effect?; This Limited Warranty is effective only if:; What is not covered by this Limited Warranty?; Huffy Corporation Limited Warranty
34 W arranty • Part or model specifi cations are subject to change without notice.• This Limited Warranty is the only warranty for your Huffy Corporation (“Huffy”) prod- uct. There are no other expressed or implied warranties. • This Limited Warranty extends only to the original consumer and is not ...
Page 35 - For how long does this Limited Warranty last?
35 Huffy Corporation Limited Warranty - continued W arranty For how long does this Limited Warranty last? • The frame is warranted for life.• Aluminum frames are warranted for ten (10) years.• The fork is warranted for life except for shock and aluminum forks which are war- ranted for one (1) year. ...
Page 36 - ward or side to side.; CORRECT; ALWAYS WEAR YOUR
H Helmet EN 100212 i0027 • Helmet should sit level on your head and low on your forehead• Adjust the strap sliders below the ear on both sides.• Buckle the chin strap. Adjust strap until it is snug.• No more than two fi ngers should fi t between the strap and your chin.• A proper fi tting helmet sho...