Page 2 - Location on appliance:; Listing Label Information/Location; XXXXXXXXX; Gas Type; Congratulations
2 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. Congratulations on selecting a Heatilator gas appliance—an elegant and clean alternative to wood burning appliances. The Heati...
Page 3 - Table of Contents
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 3 Table of Contents 1 Listing and Code Approvals 4 A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4C. BTU Specifi cations . . . . . . . . . . ...
Page 4 - Listing and Code Approvals; A. Appliance Certifi cation; National Fuel Gas Code ANSI Z223.1/NFPA54; WARNING; This installation must conform with local codes. In the; National; and the; CAN/CGA B149 Installation Codes; B. Glass Specifi cations; CPSC 16 CFR Section; C. BTU Specifi cations; not; F. Combustible Materials; Geneva
4 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 1 Listing and Code Approvals A. Appliance Certifi cation This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Al-titudes”. This model (natural gas and propane) can be installed in a bedroom...
Page 5 - A. Design and Installation Considerations; CAUTION; See Sections
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 5 A. Design and Installation Considerations Heatilator B-vent gas appliances are designed to operate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Check building codes prior to installation...
Page 6 - Asphyxiation Risk; Negative Pressure
6 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 B. Negative Pressure Asphyxiation Risk • Negative pressure can cause spillage of combustion fumes and soot. • F i r e n e e d s t o d r a f t p r o p e r l y f o r s a f e operation. WARNING To minimize the effects of negative air pressure, the f...
Page 7 - Any such action may cause a fi re hazard.; C. Tools and Supplies Needed; • Read all of the instructions before starting the
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 7 I n s p e c t a p p l i a n c e a n d c o m p o n e n t s f o r damage. Damaged parts may impair safe operation. • Do NOT install damaged components.• Do NOT install incomplete components.• Do NOT install substitute components. Report damaged par...
Page 8 - Fire Risk; Provide adequate clearance:; A. Select Appliance Location; F o r a c t u a l a p p l i a n c e d i m e n s i o n s r e f e r t o; Framing and Clearances
8 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Note: • Illustrations refl ect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale.• Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance: • Arou...
Page 9 - B. Construct the Appliance Chase; • C o n s t r u c t c h a s e t o a l l c l e a r a n c e
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 9 B. Construct the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. Vertical vents that run on the outside of a building may be, but are not required to be, installed inside a chase....
Page 10 - • Install appliance on hard metal or wood; Rough Opening
10 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 C. Clearances C B A Per Vent Manufacturer’s Specifications 30 in. (762 mm) to ceiling 0 in. Drywall 0 in. 1/2 in. (13 mm) 1/2 in.(13 mm) Combustible flooring may be installed next to the front of the appliance. 36 in. (914 mm) Combustible Object...
Page 11 - D. Mantel Projections
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 11 Measured from top of hood (in inches) 3 - 12 13 14 15 16 17 18 13-1/4 14 14-3/4 15-1/2 16-1/4 17 17-3/4 30 in. minimum to ceiling 0 - 3 9-3/8 Figure 3.3 Clearances to Mantels or Other Combustibles Above Appliance 1 in. (25mm) min.to perpendicula...
Page 12 - A. Vent Termination Minimum Clearances; • Do not pack air space with insulation or; Termination Locations
12 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Vent Termination Minimum Clearances Fire RiskExplosion Risk • Do not pack air space with insulation or other materials. Maintain vent clearance to combustibles as specifi ed. WARNING Failure to keep insulation or other materials away from vent...
Page 13 - Vent Information and Diagrams; B. Vent System Confi guration; • Maximum Number of 90° Elbows: Four; Model
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 13 Fire RiskExplosion RiskAsphyxiation Risk Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance.• Vent this appliance directly outside.• U s e s e p a r a t e v e n t s y s t e m f o r t h i s ...
Page 14 - Maximum horizontal run is 50% of; around venting and fi restop systems.; 0 -degree elbows are not allowed without a
14 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 45° Elbow 90° Elbow Offsets exceeding 45° adapt horizontal limitations Maximumhorizontal 20 ft (6.1 m) Note: Maximum horizontal distance is 50% of vertical vent height. Maximum horizontal run is 50% of vertical. Horizontal run cannot be more tha...
Page 15 - A. Pipe Clearances to Combustibles; Vent Clearances and Framing; B. Wall Penetration Framing; This appliance MUST terminate vertically.; C. Vertical Penetration Framing
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 15 A. Pipe Clearances to Combustibles Fire RiskExplosion Risk Maintain vent clearance to combustibles as specifi ed.• Do not pack air space with insulation or other materials. • National building codes recommend using attic shield to keep loose mate...
Page 16 - A. Installing Outside Air Kit Damper Assembly; The outside air kit inlet thimble should be positioned; Risk of Smoke Spillage
16 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 7 7 Appliance Preparation Sharp Edges• W e a r p r o t e c t i v e g l o v e s and safety glasses during installation. CAUTION Fire RiskAsphyxiation Risk Maintain vent clearance to combustibles as specifi ed.• Do not pack air space with insulatio...
Page 17 - Nailing Tabs; C. Securing and Leveling Appliance; screws through the nailing tabs.; B. Gas and Electrical Connections; • Prevent contact with sagging, loose
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 17 Do NOT notch into the framing around the appliance spacers. CAUTION Nailing Tabs (both sides) Figure 7.3 Proper Positioning, Leveling and Securing of an Appliance C. Securing and Leveling Appliance The diagram shows how to properly position, lev...
Page 18 - Three tabs; A. Assemble Vent Sections; Installing Vent Pipe; • A s s e m b l e p i p e s e c t i o n s p e r B - Ve n t; B. Attach Vent to Firebox Assembly; installation instructions.
18 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Three tabs A. Assemble Vent Sections This B-Vent appliance requires 6 in. B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the appliance. This will ensure proper operation and prevent safety hazards...
Page 19 - Have the gas supply line installed in accordance; A NS I; . Installation should be done by a qualifi ed installer; Pressure; Gas Leak Risk; Gas Information; Gas line may be run from either side of appliance; The gap between supply piping and gas access hole
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 19 A. Fuel Conversion Before making gas connections ensure appliance being in-stalled is compatible with the available gas type. Any natural or propane gas conversions necessary to meet the appliance and locality needs must be made by a quali-fi ed ...
Page 20 - • Gas build-up during line purge may; CHECK FOR GAS LEAKS; D. High Altitude Installations; • A small amount of air will be in the gas supply lines.
20 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 WARNING Fire RiskExplosion Risk • Gas build-up during line purge may ignite. • Purge should be performed by qualifi ed technician. • Ensure adequate ventilation.• Ensure there are no ignition sources such as sparks or open fl ames. WARNING CHECK F...
Page 21 - A. Recommendation for Wire; Battery; polarity must be correct or module damage will; B. Connecting to the Appliance; C. Intellifi re Ignition System Wiring; Optional Accessories Requirements; Electrical Information; Shock Risk; This appliance must be elecr trically wired and; CSA
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 21 A. Recommendation for Wire This appliance requires 110-120 VAC to be wired to the junc-tion box either for use of optional accessories (standing pilot ignition) or for proper operation of the appliance (Intellifi re ignition). Refer to Figure 10....
Page 22 - D. Standing Pilot Ignition System Wiring
22 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 D. Standing Pilot Ignition System Wiring • This standing pilot ignition system wiring does not require a 110 VAC supply to operate. See Figure 10.3 for the wiring diagram. • It is recommended that a 110 VAC junction box be installed for use with...
Page 23 - E. Junction Box Installation; • Remove the junction box assembly from the valve
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 23 E. Junction Box Installation • Remove the junction box assembly from the valve compartment. • If the box is being wired from the OUTSIDE of the appliance; - Loosen two screws on the Romex connector, feed the necessary length of wire through the ...
Page 24 - A. Mantel Projections; Finishing; • Install combustible materials only up to specifi ed; for
24 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Mantel Projections Figure 11.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. B. Facing Material Measured from top of...
Page 25 - A. Remove the Shipping Materials; Explosion Risk; B. Clean the Appliance; Install refractory per instructions included with kit.; Placing the Lava Rock and Vermiculite
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 25 A. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. Shock RiskFire Risk Use ONLY optional accessories approved for this appliance.• U s i n g n o n - l i s t e d a c c e s s o r i e s v o i d s warra...
Page 27 - I. Air Shutter Setting; Glass doors are not optional in the Commonwealth; must
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 27 Handle glass with care.• I n s p e c t t h e g a s k e t t o e n s u r e i t i s undamaged. • Inspect the glass for cracks, chips or scratches. • Do NOT strike, slam or scratch glass.• Do NOT operate appliance with glass assembly removed, cracke...
Page 28 - A. Before Lighting Appliance
28 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. Before Lighting Appliance Before lighting this appliance, determine if it has a stand-ing pilot or Intellifi re ignition system by opening the control access panel to view wiring system and gas valve. If this appliance has a red or black ignit...
Page 29 - B. Check Appliance Draft; Check draft of appliance to verify proper venting conditions.; Without; C. High Limit Safety Switch; Note to Qualifi ed Service Technician:; The
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 29 B. Check Appliance Draft Check draft of appliance to verify proper venting conditions. • Close all windows and doors, turn on all exhaust fans in home. • Appliance is to be completely assembled to normal operating condition. • Turn on appliance ...
Page 30 - FOR YOUR SAFETY READ BEFORE LIGHTING; WARNING RISK OF FIRE; NATURAL GAS; D. Lighting the Appliance; Intellifi re Ignition
30 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some ga...
Page 31 - Standing Pilot Ignition; LIGHTING INSTRUCTIONS; FOR YOUR SAFETY; RNING RISK OF FIRE; NA
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 31 Standing Pilot Ignition A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly . B. BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor ...
Page 32 - This appliance should be run three to four hours on; F. Frequently Asked Questions; Initial Break-in Procedure; Issue
32 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Note: This appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Clean glass doors (if installed). Close the doors (if installed) and run the appliance for an additional 12 hours. This will ...
Page 33 - A. Standing Pilot Ignition System; Symptom; Troubleshooting
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 33 With proper installation, operation and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service person in the diagnosis of a problem an...
Page 35 - B. Intellifi re Ignition System
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 35 B. Intellifi re Ignition System Symptom Possible Causes Corrective Actions 1. The ignitor/module makes noise, but no spark. A. Incorrect wiring. Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to the correct ter...
Page 37 - L o n g e r o p e r a t i o n w i t h o u t; Risk of injury or property damage
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 37 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance check-up at the beginning of each heating season. Fire RiskExplosion Risk I...
Page 38 - Maintenance and Service Tasks:
38 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Inspect Maintenance Tasks Doors, surrounds and fronts 1. Assess condition of screen and replace as necessary. Recommend addition of screen if one is not present. 2. Inspect for scratches, dents or other damage and repair as necessary. 3. Verify ...
Page 39 - A. Appliance Dimension Diagram; Reference Materials
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 39 A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Sec-tion 3. Figure 16.1 Appliance Dimensions 16 16 Reference Materials B 4-3/8 in. (111 mm) Outside...
Page 40 - B. Service Parts List; Service Parts; Ending Manufacturing Date: Active
40 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 B. Service Parts List Exploded Parts Diagram36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active 11 8 (Valve Assembly) 6 7 (Grate Assembly) 5 10 9
Page 41 - Description of Part
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 41 Service Parts List36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active Service Parts List36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing D...
Page 42 - Standing Pilot Valve Assembly
42 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 Service Parts List36 in. Geneva Gas Fireplace Service Parts GB4336 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active 10 9 8 2 1 4 6 3 7 Standing Pilot Valve Assembly 5 7 3 6 4 1 12 14 13 11 Intermittent Pilot Valve A...
Page 45 - # Description of Part
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 45 Service Parts List42 in. Geneva Gas Fireplace Service Parts GB4942 SERIES Beginning Manufacturing Date: 1/19/04 Ending Manufacturing Date: Active # Description of Part GB4942 GB4942L GB4942I GB4942IL Qty. Log/Grate Assembly 4003-073 4003-073 400...
Page 48 - C. Optional Components
48 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 C. Optional Components AK14 - Air Kit RC-SMART-HTLRemote Control RCT-MLT-HLT Multifunctional Remote RC-BATT-HTL Battery Operated Remote Control (Standing Pilot) SMART-STAT-HTL Remote control with Thermostat Control SMART-BATT-HTL Battery-operate...
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Page 51 - Limited Lifetime Warranty; ADDITIONAL INFORMATION:; D. Limited Lifetime Warranty
Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 51 Gas Appliance (Fireplace)Limited Lifetime Warranty HEARTH & HOME TECHNOLOGIES INC. (“HHT”) extends the following warranty for HEATILATOR ® gas appliances installed in the United States of America or Canada (the "Appliance"). Dealers ...
Page 52 - E. Contact Information; DO NOT DISCARD THIS MANUAL; • I m p o r t a n t; DO
52 Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06 E. Contact Information Hearth & Home Technologies Inc. 1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer...