Heatiator CR36D - Manuals - manualsarea.com

Page 2 - Location on fi replace:; Listing Label Information/Location; Grate

2 Read this manual before installing or operating this fi replace. Please retain this owner’s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Serial Number: Location on fi replace: Dealership purchased from: Dealer phone: Notes: We recommend that yo...

Page 3 - Table of Contents

3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, coul...

Page 4 - Limited Warranty

4 Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 Limited Warranty Î

Page 6 - Listing and Code Approvals; ASTM E 136, Standard; C. Combustible Materials

6 1 1 Listing and Code Approvals NOTICE: This fireplace is tested and approved as a decorative fi replace. It should not be factored as a primary heat source in residential heating calculations. WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty ...

Page 7 - Operating Instructions; User Guide; WARNING; Hot glass will cause burns.; touch glass until it is cooled

7 2 2 Operating Instructions WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury. User Guide WARNING Hot glass will cause burns. • DO NOT touch glass until it is cool...

Page 9 - J. Vented Gas Log Sets & Gas Log Lighters; • Mantel - avoid placing candles and other heat-sensitive

9 CORRECT CORRECT INCORRECT Figure 2.2 Operating Positions of Bi-fold Doors WARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and fl ame may be drawn out of the fi replace opening. I...

Page 10 - Seasoning time may vary depending on drying; Processed Solid Fuel Firelogs

10 M. Wood Fuel Hardwood vs Softwood Your fi replace performance depends on the quality of the fi rewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods.• Hard woods contain 60% more BTUs than soft woods.• Hard woods require more time to sea...

Page 11 - Maintenance and Service; Creosote - Formation and Need for Removal

11 3 3 Maintenance and Service Figure 3.1 Chimney & Termination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner WARNING! Risk of Fire! Ashes could contain hot em-bers. • Place ashes in a metal container with a tight-fi tting lid.• The closed container s...

Page 12 - C. Check Firebox Refractory

12 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: • Warping or sagging 1-1/2 in. (38 mm) or more• Broken welds • Burn-through of grate barsFor safe operation, replace only with an approve...

Page 13 - Troubleshooting Guide; Start Fire Problems

13 4 4 Troubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get fi re startedExcessive smoke or spillageBurns too slowlySmolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper. Arrange kindling & wood for air movement. Damper closed/not fu...

Page 14 - Getting Started; A. Typical Fireplace System; Installer Guide; Factory-built fireplace

14 5 5 Getting Started A. Typical Fireplace System Installer Guide Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 ))) )) )) )) )) )) )) )) )) )) )) ))) ))) )))))))) ))) )))))))))))))))) )))) ) Non-combustibleroof flashing maintainsminimum clearancearound chimney Additional lateralsupport for chim...

Page 15 - B. Design and Installation Considerations; NOTICE: Check building codes prior to installation.

15 Negative pressure results from the imbalance of air avail-able for the fi replace to operate properly. It can be stron-gest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.)• Range hoods • Combustion air requirements for furnaces, water heaters and other combustio...

Page 16 - frequently open doors

16 Marginal Location:• Below peak Location NOT recommended:• Not the highest point of the roof• Wind loading possible Multi-level Roofs Windward Leeward Recommended Location:• Above peak Recommended:• Insulated exterior chase in cooler climates Recommended Location:• Above peak• Inside heated space ...

Page 17 - • R e a d a l l t h e i n s t r u c t i o n s b e f o r e s t a r t i n g t h e; G. Fireplace System Requirements

17 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level Tap...

Page 18 - Framing & Clearances; A. Select Fireplace Location; front opening to sidewall.

18 6 6 Framing & Clearances Figure 6.1 Fireplace Locations (Framing dimensions shown) A. Select Fireplace Location 23 in. 45 in. 48 in. Min. 45 in. 23 in. 48 in. Min. Note: 18 in. minimum from front opening to sidewall. 1/2 in. min. distance fromfireplace to combustible materials. Note: Note: In...

Page 19 - Chimney air kit is not shown, but is required in Canada.

19 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specifi ed in Fig-ure 6.2. DO NOT pack required air spaces with insulation or other materials. Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 (insulation) 0 in. to level of standoffs A...

Page 20 - Minimum

20 16 3/4 in. Minimum 48 in. Min. 36-5/8 in. 50 deg 20 in. 4 in. 39 deg BRICK FRONT 14-1/2 in. 18 in. Min. 48 in. Min. 34 in. 39 deg 14-1/2 in. 18 in. Min. 16 3/4 in. Minimum 50 deg 20 in. C. Sidewalls/Surrounds • Adjacent combustible sidewalls must be located a minimum of 18 in. (305 mm) from the f...

Page 21 - D. Frame the Fireplace

21 D. Frame the Fireplace Figure 6.4 shows typical framing using combustible materials (2x4 lumber shown). • Observe all required air space clearances to combustible materials as shown in Figure 6.1 & 6.2.• Framing across the top of fi replace must be above top standoffs. 42-1/2 in. (1080 mm) 22...

Page 22 - Installation of Fireplace; A. Things to Consider; • Secure insulation and vapor barriers.; C. Place Protective Metal Hearth Strips

22 7 7 Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit (see Figure 7.4)• Location of outside air kit• Electrical connections and/or wall switch• ...

Page 23 - Chimney air kit not

23 Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow, leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Factory-built fireplace Use only duct materials specified by manufacturer (preferab...

Page 24 - E. Install Outside Air Kit; • Locate the outside air hood in a clear area, preferably

24 Figure 7.5 Outside Air Installation E. Install Outside Air Kit • Keep duct runs short and straight to minimize restriction. A small dip is acceptable for a cold air trap. • The outside air kit must be installed on the left hand side of the fi replace. • Locate the outside air hood in a clear area...

Page 25 - Chimney Assembly; • Trees, buildings, roof lines and wind conditions affect

25 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additionalsupport for tall chimneys Install roof flashing according to minimum requirements Maintain minimumclearances to combustibles asspecified Offsets/returns may not exceed 30° from vertical L...

Page 26 - A. Chimney Requirements; • Measure the total vertical height of the fireplace

26 A. Chimney Requirements Measure vertical distances from the base of the fi replace as shown in Figure 8.2. 20 ft (6.10 m) max.pipe between anoffset & return Ceiling firestop 35 ft (10.7 m) max. straight unsupported chimney height 14 ft (4.27 m) min. height (no offset-return) 50 ft (15.24 m) m...

Page 28 - C. Assemble Chimney Sections

28 Figure 8.4 Assembling Chimney Sections ROOM ABOVE (non-insulated ceiling) ATTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Figure 8.5 Installing the Ceiling Firestop • Support the p...

Page 29 - F. Install Attic Insulation Shield; • DO NOT pack insulation between the chimney and the

29 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insulation from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling fi restop is required • Refer to Figures 8.6 - 8.8. • Roll the shield (around the chimney ...

Page 30 - H. Complete Installation; The following steps should be skipped if using a; Roofi ng shingles must be below the fl ashing; G. Cut out Hole in Roof; Uniform Building Code

30 Figure 8.9 Ceiling/Attic Construction H. Complete Installation WARNING! Risk of Fire! You MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fi re. • Keep chimney sections from separating or t...

Page 31 - J. Chimney Termination Requirements; • The distance required between caps is shown in Figure 8.10.

31 Slanted Roofs Flat Roofs Chimney mustextend 3 ft (.9 m)above the roof Chimney must extend 2 ft (.6 m)above any portion of the roof oradjacent structures within 10 ft (3 m) of the chimney Chimney mustextend 3 ft (.9 m)above the roof Chimney must extend 2 ft (.6 m)above any portion of the roof orad...

Page 32 - Chase Installations; • Insulation and other materials must be fi rmly secured to; A. Construct the Chase

32 9 9 Chase Installations Ceiling Firestop Metal Chase Top Round Termination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Ceiling Firestop Tabs False Ceiling False Ceiling Insulation Insulation Figure 9.1 Chase Assembly 1 2 3 1. Fireplace and chimne...

Page 33 - D. Install Termination Cap; Paint the termination cap with a rust-resistant

33 Slope Downward(1/4 in. per footminimum) Turn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase Top .018 (26 ga) min. GalvanizedChase Top Figure 9.3 Chase Top Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. D. Install Termination Cap Install the chimney sections u...

Page 34 - • ST375 Square Termination Cap; • TCT375 Terra Cotta Cap

34 Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 StormCollar Chimney Pipe Chase Top Termination Cap Chase 14 1/2 in. (368 mm) Maximum Collar 2 in. (51 mm) Minimum Height Caulk gaps between storm collar & pipe, and storm collar & chase top. Do NOT block air holes 3 clip brackets. Slip ove...

Page 35 - Shrouds; Some regional codes require an agency-Listed; B. Field Constructed Shrouds; Open Top Shroud (TR342 caps require radiation shield)

35 3 in (76 mm)minimum Min. Base Dim. Min. Base Dim. Min. Top Dim. Min. Top Dim. Min. Opening Width Min. Opening Width 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud 10 10 Shrouds • Chase top shrouds may be fi eld constructed where perm...

Page 36 - Roofed Style Shroud (radiation shield required)

36 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Minimum Opening Height Minimum Base Dimension Min. Opening Width Min. Base Dimension Minimum Height above Radiation Shie...

Page 37 - Finishing; B. Combustible Materials; R value

37 11 11 Finishing A. Non-combustible Materials • Materials which will not ignite and burn, composed of any combination of the following:- Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a V...

Page 38 - D. Finishing Material; • Use only non-combustible framing material below

38 D. Finishing Material Refer to Sections 11.A. and Sections 11.B. for combus-tible/non-combustible materials. Refer to Figure 11.2 for non-combustible zone. WARNING! Risk of Fire! You must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other ...

Page 39 - E. Combustible Mantel; of the fi replace opening.; Mantel

39 E. Combustible Mantel • Refer to the shaded areas of Figure 11.4 for locations and dimensions of a combustible mantel.• A combustible mantel may be positioned no lower than 12 5/8 in. (321 mm) above the top of the fi replace opening.• A combustible mantel may have a maximum depth of 10 in. (254 m...

Page 40 - • A d j a c e n t c o m b u s t i b l e s i d e w a l l s m u s t b e l o c a t e d

40 F. Sidewalls/Surrounds • A d j a c e n t c o m b u s t i b l e s i d e w a l l s m u s t b e l o c a t e d a minimum of 18 in. (457 mm) from the fireplace opening. 16 3/4 in. Minimum 48 in. Min. 36-5/8 in. 50 deg 20 in. 4 in. 39 deg BRICK FRONT 14-1/2 in. 18 in. Min. 48 in. Min. 34 in. 39 deg 14-...

Page 41 - Accessories; installed; ANSI; B. Wood Burning Inserts

41 Firebox Repackinsulationknockout Combustiblematerials Maintain air clearance to combustibles. Gas line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas line 1 1/2 in. (38 mm)air space aroundpipe Refractory Seal withfireplace mortaro...

Page 42 - Reference Materials; A. Fireplace Dimensions

42 13 13 Reference Materials A. Fireplace Dimensions 8-1/2 in. 1-1/2 in. SQ. GAS OPENING 1-1/2 in. DIA. ELECTRICAL KNOCKOUT 1/2 in. 5-1/4 in. 8 in. 13-3/4 in. 34 in. opening 4-3/4 in. x 6-5/8 in. O.A. KNOCKOUT 3-1/2 in. 6-3/4 in. 38-1/2 in. effective height 9 in. 22-1/2 in. 5-7/8 in. 42-1/4 in. 17-1...

Page 43 - C. Chimney Components

43 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i 42 in. (1067 ) 4 in. (102 mm) i Heatilator • CL36D, CR36D • 12538 • Rev V • 05/09 CAK4A Chimney ...

Page 48 - – NOTES –; E. Contact Information; DO NOT DISCARD THIS MANUAL; CAUTION; • I m p o r t a n t; DO

48 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • I m p o r t a n t o p e r a t i n g a n d m a i n t e n a n c e instructions included. • Leave this manual with party responsible for use and operation. • R e a d , u n d e r s t a n d a n d f o l l o w t h e s e instructions f...