Page 2 - Congratulations; Listing Label Information/Location; Owner’s Manual; Read this manual before installing or operating this appliance.; Homeowner Reference Information; N A
Heatilator • ADI60S • 345-900 Rev. G • 9/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ ...
Page 3 - Table of Contents
3 Heatilator • ADI60S • 345-900 Rev. G • 9/08 Table of Contents 1 Listing and Code Approvals A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C. High Altitude Installations . . ....
Page 4 - Note; Listing and Code Approvals; C. High Altitude Installations; Models; A. Appliance Certifi cation; Material which will not ignite and burn. Such materials are; E. Combustible Materials Specifi cation; • A 110-120 VAC circuit for this product must be protected; WARNING; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.
Heatilator • ADI60S • 345-900 Rev. G • 9/08 4 Note : To assure top performance, safety and effi ciency, inserts must be installed with an approved fl ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions. Note: This installation must conform with local codes. In th...
Page 5 - Getting Started; C. Inspect Appliance and Components; • Read all of the instructions before starting the insta-; CAUTION; Any such action may cause a fi re hazard.
5 Heatilator • ADI60S • 345-900 Rev. G • 9/08 Heatilator gas inserts are designed for recessed installa-tions into solid fuel masonry or factory built non-combustible fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Prior to installing...
Page 6 - TOP VIEW; Fireplace Size Requirements; A. Minimum Fireplace Opening; • Any smoke shelves, shields and baffl es may be removed
Heatilator • ADI60S • 345-900 Rev. G • 9/08 6 TOP VIEW A C B 3 3 Fireplace Size Requirements Figure 3.1 Fireplace Opening NOTE: For actual appliance dimensions refer to Section 15. Minimum Appliance Size Location ADI60 Inches Millimeters A Front Width 29-1/4 743 B Rear Width 20-1/4 515 C Depth 13-5/...
Page 8 - A. Vent Termination Minimum Clearances; Termination Locations
Heatilator • ADI60S • 345-900 Rev. G • 9/08 8 Fire Risk. Asphyxiation Risk. • Terminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. Vent Termination Minimum Clearances Figure 4.1 specifi es minimum vent heights for various pitched roofs. Roo...
Page 9 - C. Measuring Standards; • Vertical terminations are measured to top of chimney.; B. Horizontal Venting; Horizontal venting is NOT allowed.; Vent Information and Diagrams; Symbol
9 Heatilator • ADI60S • 345-900 Rev. G • 9/08 CAUTION ALL vent specifi cations MUST be followed. • This product is tested and listed to these specifi cations. • Appliance performance will suffer if specifi cations are not followed. EXHAUST VENT PIPE TERMINATION CAP ADAPTOR INSULATION SEAL INLET VENT...
Page 10 - Installation Preparation; D. Hearth or Hearth Extension
Heatilator • ADI60S • 345-900 Rev. G • 9/08 10 6 6 Installation Preparation Fire Risk. A hearth or hearth extension (if present) must comply with either of the following: • The solid fuel burning fi replace manufacturer’s specifi cation. • Local building codes required by authority having jurisdicti...
Page 11 - A. Venting Components; Installing Vent Pipe and Appliance; B. Connecting Vent Pipe
11 Heatilator • ADI60S • 345-900 Rev. G • 9/08 A. Venting Components 7 7 Installing Vent Pipe and Appliance The vertical vent termination system installed on this model includes: • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit). Pipe will be either a 4-foot or 3...
Page 13 - D. Installing Adaptor and Termination Cap; Damper Flashing Kit; : Damper may have to be removed to use this kit.; system REQUIRES this insulation.; Masonry; OR
13 Heatilator • ADI60S • 345-900 Rev. G • 9/08 D. Installing Adaptor and Termination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.2) . To install adaptor see Figure 7.3. Roof Pitch H (Min.) Ft.Flat to 6/12....................1.0*Over 6/12 t...
Page 14 - Gas Information; • If substituting for these components, please consult; Reference Section 15; Pressure
Heatilator • ADI60S • 345-900 Rev. G • 9/08 14 • Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve. • Check all fi ttings ...
Page 15 - HIGH ALTITUDE INSTALLATIONS; • A small amount of air will be in the gas supply lines.
15 Heatilator • ADI60S • 345-900 Rev. G • 9/08 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. HIGH ALTITUDE INSTALLATIONS U.L. Listed gas appliances are tested and approved without req...
Page 16 - A. Wiring the Appliance; Electrical Information; • An ON/OFF switch is included with appliance and should; Appliance Requirements; • This appliance DOES NOT require 110-120 VAC to
Heatilator • ADI60S • 345-900 Rev. G • 9/08 16 A. Wiring the Appliance 9 9 Electrical Information Note : This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian El...
Page 17 - B. Junction Box Installation; Optional Accessories; • Plug the cord into a convenient outlet.
17 Heatilator • ADI60S • 345-900 Rev. G • 9/08 B. Junction Box Installation Figure 9.2 Junction box installation JUNCTION BOX SIDEWALL JUNCTION BOX ACCESS SCREW PROVIDED Optional Accessories Connecting the electrical junction box is required if using a blower or remote. • Plug the cord into a conven...
Page 19 - A. Mantel Projections; Finishing
19 Heatilator • ADI60S • 345-900 Rev. G • 9/08 A. Mantel Projections Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround. 10 10 Finishing Figure 10.1 C...
Page 20 - Appliance Setup; A. Remove Shipping Materials; Placing the Ember Material; • Embers CANNOT be placed directly over ports.
Heatilator • ADI60S • 345-900 Rev. G • 9/08 20 Figure 11.1 Placement of Embers 11 11 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underne...
Page 21 - E. Refractory Placement; Refractory Placement; Refractory is fragile! Carefully remove the
21 Heatilator • ADI60S • 345-900 Rev. G • 9/08 Step 3: Install the left side refractory in the same manner (see Figure 11.4). Step 2: While holding the back wall in place, install the right side refractory. Bend down the small tab located on the top front edge of the fi rebox (see Figure 11.3). Step...
Page 22 - F. Positioning the Logs; Logs are fragile! Carefully remove
Heatilator • ADI60S • 345-900 Rev. G • 9/08 22 Log Set Assembly: LOGS-ADI60 F. Positioning the Logs CAUTION: Logs are fragile! Carefully remove the logs from the packaging. If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, r...
Page 23 - Push the right side forward against the right grate tine.
23 Heatilator • ADI60S • 345-900 Rev. G • 9/08 LOG #3 (SRV340-703): Position log #3 by locating its slot over the tab on the front right of the burner. Push the right side forward against the right grate tine. LOG #4 (SRV340-704): Place log #4 across log #1 and log #2 in the grooved out areas as sho...
Page 24 - of the log slopes down and to the left.
Heatilator • ADI60S • 345-900 Rev. G • 9/08 24 LOG #6 (SRV340-705): Place log #6 across log #1 and log #5. The notch in the bottom of log #6 rests in the carved out section on top of log #5 and the left end of the log sits in the horizontal carved out section of log #1. LOG #7 (SRV740-707): Small lo...
Page 25 - H. Air Shutter Setting; Model; Removing Glass Assembly; To release glass assembly, pull the two bottom spring-; Replacing Glass Assembly; Tilt glass assembly toward fireplace and slide glass
25 Heatilator • ADI60S • 345-900 Rev. G • 9/08 Figure 11.5 Glass Assembly G. Glass Assembly H. Air Shutter Setting Optimal fl ame appearance is dependent on the air shutter setting. Adjustments should be made by a qualified technician. Handle glass doors with care. • Inspect the gasket to ensure it ...
Page 26 - A. Before Lighting Appliance; Operating Instructions; HOT SURFACES
Heatilator • ADI60S • 345-900 Rev. G • 9/08 26 Fire Risk. Explosion Risk. Gas may build up while lighting pilot. • Remove glass assembly before lighting pilot. • Replace glass assembly after lighting pilot. A. Before Lighting Appliance This appliance has a Standing Pilot Ignition. Before operating t...
Page 27 - B. Lighting Appliance; Standing Pilot Ignition; NOT FOR USE; WHAT TO DO IF YOU SMELL GAS
27 Heatilator • ADI60S • 345-900 Rev. G • 9/08 B. Lighting Appliance Standing Pilot Ignition 1. Turn off all electric power to the appliance if service is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wise to OFF...
Page 28 - Initial Break-in Procedure
Heatilator • ADI60S • 345-900 Rev. G • 9/08 28 C. Check Pilot Flame Appearance Pilot fl ame must contact the thermocouple and thermopile for reliable appliance operation. • Pilot fl ame should be as shown in Figure 12.1. D. After Appliance is Lit Initial Break-in Procedure When you light the applian...
Page 29 - E. Frequently Asked Questions; ISSUE
29 Heatilator • ADI60S • 345-900 Rev. G • 9/08 E. Frequently Asked Questions Fire Risk. High Temperatures. Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air. • Do NOT place combustible items on top of or in front of appliance. • Keep furniture, drap...
Page 30 - A. Standing Pilot Ignition System; Troubleshooting; Symptom
Heatilator • ADI60S • 345-900 Rev. G • 9/08 30 A. Standing Pilot Ignition System 13 13 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ...
Page 32 - When cleaning glass door:
Heatilator • ADI60S • 345-900 Rev. G • 9/08 32 14 14 Maintaining and Servicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance checkup at the beginning of each heating...
Page 34 - Reference Materials; A. Appliance Dimension Diagram
Heatilator • ADI60S • 345-900 Rev. G • 9/08 34 Figure 15.1 Appliance Dimensions 15 15 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. A C B ELECTRICAL ACCESS GAS INLET D E...
Page 35 - B. Vent Kits Components
35 Heatilator • ADI60S • 345-900 Rev. G • 9/08 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 15.2) LINK-DV-30B or (LINK-DV-30) : Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter. LINK-DV4-30B or (LINK-DV4-30) : M...
Page 36 - Service Parts Diagram; Part number list on following page.; Log Set Assembly
Heatilator • ADI60S • 345-900 Rev. G • 9/08 36 C. Service Parts Service Parts Diagram ADI60S Beginning Manufacturing Date: 8-07 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 2 3 4 5 6 7 8 9 14 13 12 11 10 19 18 17 16 15 20 21
Page 37 - Service Parts; Stocked; ITEM
37 Heatilator • ADI60S • 345-900 Rev. G • 9/08 Service Parts Service Parts Diagram ADI60S IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an author...
Page 39 - CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
39 Heatilator • ADI60S • 345-900 Rev. G • 9/08 D. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized H...
Page 41 - E. Contact Information; DO NOT DISCARD THIS MANUAL; For the location of your nearest Heatilator dealer,
41 Heatilator • ADI60S • 345-900 Rev. G • 9/08 E. Contact Information - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ __________________________________________________________...