Heat & Glo PIER-40 - Manuals

Page 2 - We recommend that you record the following pertinent; Listing Label Information/Location; Grate

2 Read this manual before installing or operating this fireplace. Please retain this owner’s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Serial Number: Location on fireplace: Dealership purchased from: Dealer phone: Notes: We recommend that you ...

Page 6 - Listing and Code Approvals; ASTM E 136, Standard; C. Combustible Materials

6 1 Listing and Code Approvals NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations. WARNING! Risk of Fire! Hearth & Home Technologies disclaims any responsibility for, and the warranty and...

Page 7 - Operating Instructions; according to operating instructions could cause fi re or injury.; User Guide; WARNING; Hot glass will cause burns.; touch glass until it is cooled

7 2 Operating Instructions WARNING! DO NOT operate fi replace before reading and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury. User Guide WARNING Hot glass will cause burns. • DO NOT touch glass until it is cooled...

Page 9 - WARNING! Risk of Fire and Smoke! Fireplaces; J. Vented Gas Log Sets & Gas Log Lighters; WARNING! DO NOT place combustible objects in front

9 PARTLY OPEN INCORRECT FULLY OPEN CORRECT PARTLY CLOSED INCORRECT FULLY CLOSED CORRECT Figure 2.2 Operating Positions of Bi-fold Doors WARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, ...

Page 10 - Hardwood vs Softwood; DO NOT burn wet or green wood.; Moisture; NOTICE: Seasoning time may vary depending on drying; Processed Solid Fuel Firelogs

10 M. Wood Fuel Hardwood vs Softwood Your fireplace performance depends on the quality of the firewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods. • Hard woods contain 60% more BTUs than soft woods. • Hard woods require more time to sea...

Page 11 - Maintenance and Service; WARNING! Risk of Fire! Ignited creosote is extremely; Creosote - Formation and Need for Removal; WARNING! Risk of Fire! A chimney fire can permanently

11 3 Maintenance and Service Figure 3.1 Chimney & Termination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner WARNING! Risk of Fire! Ashes could contain hot em- bers. • Place ashes in a metal container with a tight-fitting lid. • The closed container sh...

Page 12 - C. Check Firebox Refractory; Crumbling, deteriorated refractory can allow overheating

12 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for:• Warping or sagging 1-1/2 in. (38 mm) or more • Broken welds • Burn-through of grate bars For safe operation, replace only with an approv...

Page 13 - Troubleshooting Guide; Start Fire Problems

13 4 Troubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get fire started Excessive smoke or spillage Burns too slowly Smolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper. Arrange kindling & wood for air movement. Damper closed/not fu...

Page 14 - Getting Started; A. Typical Fireplace System; Installer Guide; • Illustrations and photos reflect typical installations

14 5 Getting Started A. Typical Fireplace System Installer Guide Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12 )))) ))) ))) ))) ))) ))) ))) ))) ))))) ))))))) )))) )))))))))))))))))) )) Non-combustible roof flashing maintains minimum clearance around chimney Additional lateral support for ch...

Page 15 - WARNING! Risk of Asphyxiation! Negative pressure; B. Design and Installation Considerations; NOTICE: Check building codes prior to installation.

15 Negative pressure results from the imbalance of air avail- able for the fireplace to operate properly. It can be stron- gest in lower levels of the house.Causes include:• Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air requirements for furnaces, water heaters and other combustio...

Page 16 - NOTICE: Locating the fireplace in a basement or in a location

16 Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location: • Above peak Recommended: • Insulated exterior chase in cooler climates Recommended Location: • Above peak • Inside heated...

Page 17 - parts could impair safe operation.; • Read all the instructions before starting the; G. Fireplace System Requirements

17 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bitsPlumb line Safety glasses Level Tape...

Page 18 - Framing & Clearances; A. Select Fireplace Location

18 6 Framing & Clearances Figure 6.1 Fireplace Locations A. Select Fireplace Location 72 in. (1829 mm) BAY-40 PIER-40 40-1/2 in. (1029 mm) HEARTH EXTENSION (shaded) HEARTH EXTENSION (shaded) 1/2 in. min. distance from fireplace to combustible materials. Note: In addition to these framing dimensi...

Page 19 - Combustible Object

19 B. Clearances WARNING! Risk of Fire! You must comply with all minimum air space clearances to combustibles as specified in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. (insulation) 0 in. to level of standoffs Attic Insulation Shield (ceiling) (roof) (attic) (c...

Page 20 - Mantel; D. Frame the Fireplace; • Framing across the top of fireplace must be above top standoffs.

20 47-1/8 in. (1197 mm) Header Height 12 in. max. (305 mm) 2 in. (51 mm) minimum air space clearance to enclosure BAY-40 2 in. (51 mm) minimum air space clearance to enclosure 12 in. max. (305 mm) PIER-40 47-1/8 in. (1197 mm) Header Height Mantel Mantel 11.92 in. [303 mm] FLUSH FRONT 40 in. [1016 mm...

Page 21 - Installation of Fireplace; gloves and safety glasses during installation. Sheet metal; A. Things to Consider; DO NOT install against vapor barriers or exposed; C. Place Protective Metal Hearth Strips; WARNING! Risk of Fire! Protective metal hearth strips; of the fireplace and must extend beyond the

21 7 Installation of Fireplace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit inltet (see Figure 5.1 & 7.4) • Location of outside air kit • Electrical connections and...

Page 23 - E. Install Outside Air Kit; CAUTION! Risk of Fire or Asphyxiation! DO NOT

23 Outside Air Hood Outside Air Plate Assembly 2 Wire Ties Flexible Duct (not supplied) • Hearth & Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ducting. • Secure flex duct with metal tape, screws or wire ties. Figure 7.5 Typical Outside Air Installation (BAY-...

Page 24 - Chimney Assembly; • Chimney height may need adjustment if smoking or

24 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertica...

Page 25 - A. Chimney Requirements; NOTICE: A maximum of two pairs of offsets and returns

25 A. Chimney Requirements Measure vertical distances from the base of the fireplace as shown in Figure 8.2. 20 ft (6.10 m) max. pipe between an offset & return Ceiling Firestop 35 ft (10.7 m) max. straight unsupported chimney height 16.5 ft (4.04 m) min. height/single offset-return 20 ft. (5.03...

Page 27 - NOTICE: Chimney sections cannot be disassembled; C. Assemble Chimney Sections; WARNING! Risk of Fire! DO NOT install substitute or; D. Install Chimney Air Kit

27 Figure 8.4 Assembling Chimney Sections • Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint. • Attach a straight chimney section or an offset to the top of the fireplace. • Place inner flue...

Page 28 - E. Install Ceiling Firestops; CAUTION! Risk of Fire! Ceiling firestops must be used

28 ROOM ABOVE (non-insulated ceiling) ATTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Figure 8.5 Installing the Ceiling Firestop • Install a ceiling firestop whenever chimney penetrat...

Page 29 - F. Install Attic Insulation Shield; DO NOT pack insulation between the chimney and the

29 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insulation from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling firestop is required• Refer to Figures 8.6 - 8.8.• Roll the shield (around the chimney if ...

Page 30 - H. Complete Installation; (51 mm) air space to insulation and other combustible; The following steps should be skipped if using a; NOTICE: Roofing shingles must be below the flashing; G. Cut out Hole in Roof; Uniform Building Code

30 Figure 8.9 Ceiling/Attic Construction H. Complete Installation WARNING! Risk of Fire! You MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and fire. • Keep chimney sections from separating or tw...

Page 31 - J. Chimney Termination Requirements; • Install a cap approved and listed for this fireplace system.

31 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the ro...

Page 32 - Chase Installations; WARNING! You must install false ceilings and ceiling; A. Construct the Chase

32 9 Chase Installations Ceiling Firestop Metal Chase Top Round Termination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Ceiling Firestop Tabs False Ceiling False Ceiling Insulation Insulation Figure 9.1 Chase Assembly 1 2 1. Chimney offset through e...

Page 33 - CAUTION! DO NOT caulk the pipe to the chase top

33 Slope Downward (1/4 in. per foot minimum) Turn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase Top .018 (26 ga) min. Galvanized Chase Top Figure 9.3 Chase Top Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12...

Page 34 - D. Install Termination Cap; Install the chimney sections up through the chase enclo-; • TR11 Round Termination Cap

34 D. Install Termination Cap Install the chimney sections up through the chase enclo- sure. • Refer to termination cap instructions. WARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sp...

Page 36 - Shrouds; WARNING! Risk of Fire! Shrouds must be constructed; B. Field Constructed Shrouds

36 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud Figure 10.1 Radiation Shield 10 Shrouds • Chase top shrouds may be field constructed where permitted by regional building codes. WARNING! Risk of Fire! Shrouds must be constructed as spe...

Page 37 - Roofed Style Shroud (radiation shield required)

37 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Figure 10.3 Mailbox Style Shroud Dimensions Minimum Opening Height Minimum Base Dimension Min. Opening Width Min. Base D...

Page 38 - Finishing; B. Combustible Materials; embers or other burning material falling from the fireplace; R value

38 11 Finishing A. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - Tile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard Test Method for Behavior of Metals, in a Ver...

Page 40 - D. Finishing Material; • Sheetrock, wood or other combustibles must NOT be; The metal surfaces of the fireplace

40 D. Finishing Material Refer to Sections 11.A. and Sections 11.B. for combus- tible/non-combustible materials. Refer to Figure 11.2 for non-combustible zone. WARNING! Risk of Fire! You must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other...

Page 41 - E. Combustible Mantel

41 E. Combustible Mantel • Refer to shaded areas of Figure 11.4 for locations and dimensions of a combustible mantel. • A combustible mantel may be positioned no lower than 14 1/4 in. (362 mm) above the top of the fireplace opening. • A combustible mantel may have a maximum depth of 12 in. (305 mm)....

Page 42 - Accessories; solid wood fuel or decorative gas appliance only. Gas fire; ANSI; B. Wood Burning Inserts; serts may cause fireplace or chimney system to overheat.

42 Firebox Repack insulation knockout Combustible materials Maintain air clearance to combustibles. Gas line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas line 1 1/2 in. (38 mm) air space around pipe Refractory Seal with fireplace m...

Page 43 - Reference Materials; A. Fireplace Dimensions

43 13 Reference Materials A. Fireplace Dimensions 42" 36" 40" 7" 12" 40" 24" GAS KNOCKOUT GAS KNOCKOUT OUTSIDE AIR COVER PLATE 42" 36" 40" 12" 24" 11" 20" FRONT VIEW - BAY-40 END VIEW - BAY-40 TOP VIEW - BOTH MODELS BOTTOM VIEW BAY-40 FRONT VIE...

Page 44 - B. Optional Components

44 B. Optional Components 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension DM1036 Bi-fold Glass Doors Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12 See your Heat & Glo dealer for a complete listin...

Page 45 - C. Chimney Components; The following pictures show only those chimney components; in; Outside Diameter

45 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fireplace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i.d. 42 in. (1067 mm) 4 in. (102 mm) i.d. Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12 Ca...

Page 46 - Inside

46 TR-TVK TR Top Vent Kit Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12 AS10 Straight Attic Insulation Shield Assembled Diameter: 17 in./432 mm Height: 24 in./610 mm CB576 Chimney Joint Band 13 in. (330 mm) JB577 Chimney Joint Band 2 in. (51 mm) 13 in. (330 mm) A B 17 in. (432 mm) Catalog #...

Page 48 - Part number list on following page.; Beginning Manufacturing Date: Feb 2004

48 D. Service Parts Service Parts Diagram Multi-Sided Woodburning Fireplace BAY-40 Part number list on following page. Beginning Manufacturing Date: Feb 2004 Ending Manufacturing Date: Active 1 2 3 9 14 13 12 11 8 10 7 6 5 4 Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12

Page 49 - Stocked; ITEM

49 D. Service Parts D. Service Parts (continued) Service Parts List Multi-Sided Woodburning Fireplace BAY-40 Beginning Manufacturing Date: Feb 2004 Ending Manufacturing Date: Active IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide m...

Page 50 - Service Parts

50 Part number list on following page. 07/12 Service Parts Multi-Sided Woodburning Fireplace Part number list on following page. PIER-40 1 2 3 10 7 12 14 13 9 5 4 11 8 6 Beginning Manufacturing Date: June 1997 Ending Manufacturing Date: Active Heat & Glo • BAY-40, PIER-40 • 34977 • Rev AB 7/12

Page 52 - – NOTES –; E. Contact Information; DO NOT DISCARD THIS MANUAL; CAUTION

52 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating a n d m a i n t e n a n c e instructions included. • Leave this manual with party responsible for use and operation. • R e a d , u n d e r s t a n d a n d f o l l o w t h e s e instructions for safe i n s t ...