Heat & Glo MTL-INSERT - Manuals

Page 2 - Congratulations; Listing Label Information/Location; Owner’s Manual; Read this manual before installing or operating this appliance.; Homeowner Reference Information; NATURA L GAS

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________...

Page 3 - Table of Contents

3 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Table of Contents 1 Listing and Code Approvals A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4C. High Altitude Installati...

Page 4 - Note; Listing and Code Approvals; C. High Altitude Installations; Models; A. Appliance Certifi cation; Material which will not ignite and burn. Such materials are; E. Combustible Materials Specifi cation; WARNING; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 4 Note : To assure top performance, safety and effi ciency, inserts must be installed with an approved fl ue liner as per CAN/CGA B-149 or National Fuel Gas Code ANSI Z223 and these instructions. Note: This installation must conform with local cod...

Page 5 - Getting Started; C. Inspect Appliance and Components; CAUTION; Any such action may cause a fi re hazard.

5 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Heat & Glo gas inserts are designed for recessed installa-tions into solid fuel masonry or factory built non-combustible fi replaces that have been installed in accordance with the National, Provincial, State and local building codes. Prior ...

Page 6 - TOP VIEW; Fireplace Size Requirements; A. Minimum Fireplace Opening; • Any smoke shelves, shields, baffl es and the metal fl oor; Minimum Appliance Size

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 6 TOP VIEW A C B 3 3 Fireplace Size Requirements A. Minimum Fireplace Opening Minimum fi replace opening requirements are shown in Figure 3.1. • The fi rebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from...

Page 8 - A. Vent Termination Minimum Clearances; Termination Locations

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 8 Fire Risk. Asphyxiation Risk. • Terminations MUST meet minimum clearances. • Exhaust gases are hot. • Nearby vents may draw fumes into house. A. Vent Termination Minimum Clearances Figure 4.1 specifi es minimum vent heights for various pitched r...

Page 9 - C. Measuring Standards; • Vertical terminations are measured to top of chimney.; B. Horizontal Venting; Horizontal venting is NOT allowed.; Vent Information and Diagrams; Symbol

9 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 CAUTION ALL vent specifi cations MUST be followed. • This product is tested and listed to these specifi cations. • Appliance performance will suffer if specifi cations are not followed. EXHAUST VENT PIPE TERMINATION CAP ADAPTOR INSULATION SEAL I...

Page 10 - Installation Preparation; D. Hearth or Hearth Extension

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 10 6 6 Installation Preparation Fire Risk. A hearth or hearth extension (if present) must comply with either of the following: • The solid fuel burning fi replace manufacturer’s specifi cation. • Local building codes required by authority having j...

Page 11 - A. Venting Components; Installing Vent Pipe and Appliance; B. Connecting Vent Pipe

11 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 A. Venting Components 7 7 Installing Vent Pipe and Appliance The vertical vent termination system installed on this model includes: • One length of 3-inch fl exible vent pipe for combustion air (included with vent kit). Pipe will be either a 4-...

Page 13 - D. Installing Termination Cap; Damper Flashing Kit; : Damper may have to be removed to use this kit.; system REQUIRES this insulation.; Masonry; OR

13 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 D. Installing Termination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 7.3) . Roof Pitch H (Min.) Ft.Flat to 6/12....................1.0*Over 6/12 to 7/12 ........1.25*Over 7/12 to 8/12 ...

Page 14 - Gas Information; • If substituting for these components, please consult; Reference Section 16; Pressure

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 14 • Ensure that gas line does not come in contact with outer wrap of appliance. Follow local codes. • Incoming gas line should be piped into the valve compartment and connected to the 1/2 inch connection on the manual shutoff valve. • Check all f...

Page 15 - HIGH ALTITUDE INSTALLATIONS; • A small amount of air will be in the gas supply lines.

15 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. HIGH ALTITUDE INSTALLATIONS U.L. Listed gas appliances are tested and approved wi...

Page 16 - A. Wiring the Appliance; Electrical Information; • An ON/OFF switch is included with the door/front and; Appliance Requirements; • This appliance DOES NOT require 110-120 VAC to

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 16 A. Wiring the Appliance 9 9 Electrical Information Note : This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Ca...

Page 17 - B. Optional Junction Box Installation; Optional Accessories; • Plug the cord into a convenient outlet.

17 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 B. Optional Junction Box Installation Figure 9.2 Optional Junction box installation JUNCTION BOX SIDEWALL JUNCTION BOX ACCESS SCREW PROVIDED Optional Accessories Connecting the electrical junction box is required if using a blower or remote. • ...

Page 19 - A. Mantel Projections; Finishing

19 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 A. Mantel Projections Figure 10.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance, not the surround. 10 10 Finishing Figu...

Page 20 - Appliance Setup; A. Remove Shipping Materials; Placing the Ember Material; • Embers CANNOT be placed directly over ports.

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 20 Figure 11.1 Placement of Embers 11 11 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox o...

Page 21 - E. Positioning the Logs; Logs are fragile! Carefully remove; GRATE

21 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Log Set Assembly: LOGS-SXT E. Positioning the Logs CAUTION: Logs are fragile! Carefully remove the logs from the packaging. If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separa...

Page 22 - left corner of the log rests in the square cut out of the base pan.

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 22 LOG #3 (SRV327-703): Position log #3 by locating its slot over the tab on the right front of the burner. The slot on the right side of log #3 fi ts over the bar grate. LOG #2 (SRV349-702): Position log #2 by locating its slot over the tab on th...

Page 23 - at the top of the hole when looking through the hole in log #5.

23 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 LOG #6 (SRV349-706): Position the "Y" end of log #6 into the cutout on log #4 and its opposite end into the groove on log #2. LOG #5 (SRV327-705): Rest log #5 in the cutouts on both log #1 and log #3 as shown. The front edge of log #1 s...

Page 24 - Assembly; Removing Glass Assembly; • To release glass assembly, pull latch forward and allow; Replacing Glass Assembly; Replace the glass door on the appliance. Fasten the; G. Air Shutter Setting; Model

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 24 Figure 11.5 Glass Assembly F. Glass Assembly Removing Glass Assembly There are two glass latches on bottom of the glass as-sembly. • To release glass assembly, pull latch forward and allow to retract away from glass assembly. • Remove glass ass...

Page 25 - A. Before Lighting Appliance; Operating Instructions; HOT SURFACES

25 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Fire Risk. Explosion Risk. Gas may build up while lighting pilot. • Remove glass assembly before lighting pilot. • Replace glass assembly after lighting pilot. A. Before Lighting Appliance This appliance has a Standing Pilot Ignition. Before op...

Page 26 - B. Lighting Appliance; Standing Pilot Ignition; NOT FOR USE; WHAT TO DO IF YOU SMELL GAS

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 26 B. Lighting Appliance Standing Pilot Ignition 1. Turn off all electric power to the appliance if service is to be performed. 2. Open control access panel. 3. Move switch to “OFF” position. 4. Push in gas control knob slightly and turn clock- wi...

Page 27 - Initial Break-in Procedure; PILOT

27 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 C. Check Pilot Flame Appearance Pilot fl ame must contact the thermocouple and thermopile for reliable appliance operation. • Pilot fl ame should be as shown in Figure 12.1. D. After Appliance is Lit Initial Break-in Procedure When you light th...

Page 28 - E. Frequently Asked Questions; ISSUE

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 28 E. Frequently Asked Questions Fire Risk. High Temperatures. Keep combustible household items away from appliance. Do NOT obstruct combustion and ventilation air. • Do NOT place combustible items on top of or in front of appliance. • Keep furnit...

Page 29 - A. Standing Pilot Ignition System; Troubleshooting; Symptom

29 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 A. Standing Pilot Ignition System 13 13 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a...

Page 31 - When cleaning glass door:

31 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 14 14 Maintaining and Servicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance checkup at the beginning of eac...

Page 33 - Reference Materials; A. Appliance Dimension Diagram

33 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Figure 15.1 Appliance Dimensions 15 15 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. A C B ELECTRICAL ACCESS GAS ...

Page 34 - B. Vent Kits Components

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 34 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 15.2) LINK-DV-30B or (LINK-DV-30) : Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter. LINK-DV4-30B or (LINK-DV...

Page 35 - Service Parts Diagram; Part number list on following page.; Log Set Assembly

35 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 Service Parts Diagram MTL-INSERT C. Service Parts Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Page 36 - Service Parts; Stocked; ITEM

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 36 Service Parts Diagram MTL-INSERT Service Parts IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered f...

Page 37 - Valve Assembly Parts List; Standing Pilot Valve Assembly

37 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 MTL-INSERT Service Parts Valve Assembly Parts List Beginning Manufacturing Date: Oct. 2007 Ending Manufacturing Date: ______ Standing Pilot Valve Assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IMPORTANT: THIS IS DATED INFORMATION. When requesting...

Page 38 - D. Limited Lifetime Warranty; LIMITED LIFETIME WARRANTY; unless expressly authorized and approved by HEAT & GLO in writing.

Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 38 D. Limited Lifetime Warranty © 2007 Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY HEAT & GLO GAS APPLIANCE PRODUCTS 060-981E 10/07 BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES INC., loca...

Page 39 - E. Contact Information; DO NOT DISCARD THIS MANUAL; For the location of your nearest Heat & Glo dealer,

39 Heat & Glo • MTL-Insert • 2145-900 Rev. D • 3/08 E. Contact Information - NOTES - ________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________...