Heat & Glo LUX60 - Manuals - manualsarea.com

Page 2 - Listing Label Information/Location; This owner’s manual; Homeowner Reference Information; Read this manual before installing or operating this appliance.; Serial Number; XXXXXXXX

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealersh...

Page 3 - Safety Alert Key:; Used to address practices not related to personal injury.; Table of Contents

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates...

Page 4 - 7 Reference Materials; A. Appliance Dimension Diagram

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 4  = Contains updated information. 17 Reference Materials A. Appliance Dimension Diagram 54 B. Vent Components Diagrams 55 C. Service Parts 59 D. Optional Components 64 E. Contact Information 65 

Page 6 - This warranty is void if:; QRWOLPLWHGWRLPSURSHUFKLPQH\RUYHQWLQJLQVWDOODWLRQ; LIMITATIONS OF LIABILITY:; DWLRQRIJODVV

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 6 B. Limited Lifetime Warranty (continued) 4021-645C 12-29-10 Page 2 of 2 WARRANTY CONDITIONS: 7KLVZDUUDQW\RQO\FRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGWKURXJKDQ++7DXWKRUL]HGGHDOHURUGLVWULEXWRU$OLVWRI ++7DXWKRUL]HGGHDOHUVLVDYDLODEOHRQWKH++7EUDQGHGZHEVLWH...

Page 7 - TYPE: Vented Gas Fireplace Heater; Materials that are reported as passing; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; When installing above 2000 feet elevation:; Listing and Code Approvals

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 7 C. BTU Specifi cations MODELS: LUX60 LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88b-2008 • CSA 2.33b-2008 E. Noncombustible Materials Specifi cation Material which will not ignite and burn....

Page 8 - Gas Equipment Venting System NOT Provided; The following requirements reference various

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 8 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated...

Page 9 - A. Gas Fireplace Safety; Operating Instructions; User Guide; Hot glass will cause burns.; WARNING; Keep glass rock out of

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 9 Fixed Glass Assembly Section 2.F. “L” Pieces-Facing Section 3.A. Hearth (not required) Noncombustible Zone Clear SpaceSection 2.D. Remote Control Figure 2.1 General Parts B. Your Fireplace WARNING! DO NOT operate fi replace before reading and under...

Page 10 - E. Fixed Glass Assembly; Install ONLY doors or fronts; F. Operation of the LUX60; This equipment has been tested and found to; Canadian Equipment Requirements

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 10 Clear Space 3 ft (0.91 m) in front of appliance C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensiti...

Page 11 - POWER BUTTON; If you are unsuccessful in matching the security; SPEED BUTTON; H. Before Lighting Fireplace; Before operating this fi replace for the fi rst time,; have a

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 11 Matching Security Codes It may be necessary to program the control module to the security code of the remote upon initial use, if batteries are replaced, or if a replacement control module is pur-chased from your dealer. To program the control mod...

Page 12 - your; FOR YOUR SAFETY READ BEFORE LIGHTING; LIGHTING INSTRUCTIONS; WARNING RISK OF FIRE

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 12 I. IntelliFire Ignition System (IPI) Lighting Instructions • For normal use, activate/deactivate your fi replace with the remote control. • If your fi replace must be deactivated for serviced or an extended period of time, follow the instructions ...

Page 13 - Initial Break-in Procedure; Open windows for air circulation during fi replace; J. After Fireplace is Lit; ISSUE; Condensation on the glass

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 13 Initial Break-in Procedure • T h e f i r e p l a c e s h o u l d b e r u n t h r e e t o f o u r h o u r s continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 15.A. • Clean f...

Page 14 - Glass Cleaning; Tools; CAUTION! Handle fi xed glass assembly with care.; Note; : Fixed glass assembly and gasketing may have; Maintenance and Service; The fi replace should be

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 14 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed : Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming...

Page 15 - Remote Control; Venting

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 15 Doors, Surrounds, Fronts Frequency: Annually By: Homeowner Tools needed : Protective gloves, stable work surface • Assess condition of screen and replace as necessary. • Inspect for scratches, dents or other damage and repair as necessary. • Check...

Page 16 - Control Compartment and Firebox Top; Firebox; Gasket Seal and Glass Assembly Inspection; Burner Ignition and Operation

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 16 Control Compartment and Firebox Top Frequency: Annually By: Qualifi ed Service Technician Tools needed : Protective gloves, vacuum cleaner, dust cloths • Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas....

Page 17 - Light Glass Replacement/Cleaning; Thumb Screws; We recommend; Slot; LED Light Bar Replacement

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 17 Light Glass Replacement/Cleaning Frequency: Annually By: Qualifi ed Service Technician Tools needed : Protective gloves • Disconnect power to fi replace.• Remove the “L” plates and inner surround frame (see surround install). This will make the va...

Page 18 - Clean Porcelain Panels; As needed; : Protective gloves, phillips screwdriver; Remove; Mark and note burner tube locations.; • Remove three outside burner tubes by removing two; Back

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 18 Clean Porcelain Panels Frequency: As needed By: Qualifi ed Service Technician Tools needed : Protective gloves, phillips screwdriver • Disconnect power to fi replace.• Remove the “L” plates and inner surround frame (see surround install). This wil...

Page 20 - A. Typical Appliance System; drawn to scale. Actual product may vary from pictures in manual; Getting Started; Installer Guide; • Modifi cation of the appliance or vent system.; Any such action may cause a fi re hazard.

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 20 Vertical Termination Cap Section 10 Storm Collar Section 10 Vent pipe penetrates roof,preverably without affectingroof rafters.Section 8 Attic insulation shield (not shown) must be used here to keep insulation away from vent pipe if attic is insul...

Page 21 - Steel Stud Kit; Damaged parts

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 21 B. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to op-erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air sou...

Page 22 - Framing and Clearances; A. Select Appliance Location; Provide adequate; B. Assemble Steel Stud Kit; • Attach steel stud assembly to framing as shown in

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 22 5 5 Framing and Clearances A. Select Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around ai...

Page 23 - C. Construct the Appliance Chase; Treatment of ceiling fi restops and wall shield

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 23 C. Construct the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: Treatment of ceiling fi restops and wall shi...

Page 24 - * If the inside of the chase is to be finished, add the; I M P O RTA N T

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 24 Combustible flooring may be installed next to the front of the appliance. 86 in. 2184 mm) 6 in. (152 mm) minimum 52 in. (1321 mm) Drywall 1-1/2 in. (38 mm) 0 in. 1-1/2 in. (38 mm) 0 in. 10 in. (254 mm) minimum 42 5/8 in. (1083 mm) fireplace openin...

Page 25 - A. Vent Termination Minimum Clearances; Termination Locations; DO NOT; pack air space with insulation; Gas, Wood or Fuel Oil

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 25 A. Vent Termination Minimum Clearances Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Horizontaloverhang 12 X 20 in. (508 mm) Lowest Discharge Opening Termination Cap Roof Pitchis X / 12 Verticalwall H (min.) - Minimum heightfrom ...

Page 27 - mix pipe, fi ttings or joining methods from differ-; Vent Information and Diagrams; D. Measuring Standards; • Horizontal terminations are measured to the outside; DVP Pipe

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 27 Horizontal Vertical 8-1/2 in. 8-1/2 in. 12 in. On 45° runs, 1 ft (.3 m) of diagonal is equal to 8-1/2 in. (216 mm) horizontal run and 8-1/2 in. (216 mm) vertical run. A. Approved Pipe This appliance is approved for use with Hearth & Home Techn...

Page 28 - DO NOT install elbows horizontally.; One Elbow

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 28 H 1 V 1 To replace the fi rst starter elbow with two 45° elbows, refer to Figure 7.4. All other 90° elbows can be replaced with two 45° elbows. General Rules: • SUBTRACT 3 ft. from the total H measurement for each 90° elbow installed horizontally....

Page 29 - Installed

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 29 4 ft min. (1.22 m) 17 ft max. (5.18 m) 3 ft min. (.91 m) 1. Top Vent - Horizontal Termination - (continued) Figure 7.4 Two 45° Elbows replacing One 90° Elbow Figure 7.5 Three Elbows H 1 V 1 V 2 H 2 Installed Vertically V 1 H 1 V 2 H 2 3 ft (.91 m)...

Page 31 - A. Pipe Clearances to Combustibles; Maintain air space clearance to; Vent Clearances and Framing; B. Wall Penetration Framing; Combustible Wall Penetration; • The opening must be framed on all four sides using the; Noncombustible Wall Penetration

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 31 No combustible framing to be located within shaded area. 1-1/2 in. (13 mm)minimum toperpendicularwall. WA L L CementBoard 3 in. (76 mm) Steel Stud Assembly Air space clearance to bottom and sides of horizontal pipe must be at least 1 in. (25 mm) 1...

Page 32 - C. Install the Ceiling Firestop; A ceiling fi restop; MUST; be used between fl oors and at-

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 32 C. Install the Ceiling Firestop A ceiling fi restop MUST be used between fl oors and at- tics. • Frame an opening 10 in. by 10 in. (254 mm by 254 mm) whenever the vent penetrates a ceiling/fl oor (see Figure 8.3). • Frame the area with the same si...

Page 33 - D. Install Attic Insulation Shield; DO NOT allow loose materials or; Flat Ceiling Installation; Vaulted Ceiling Installation; Cut previously installed batt insulation to make

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 33 Bend all tabs inward 90° to maintain clearance and prevent insulation from falling inside Insert 3 screws Bend 4 tabs inward 90° to maintain clearance D. Install Attic Insulation Shield WARNING! Fire Risk. DO NOT allow loose materials or insulatio...

Page 34 - A. Secure and Level the Appliance; Prevent contact with:; Appliance Preparation; The LUX60 must be built on a minimum 6 in.

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 34 6 in. (152 mm) minimum Steel Stud Assembly Secure with screws Required manual gas cock location within 72 in. (1829 mm) of the fireplace opening A. Secure and Level the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insu...

Page 35 - Install Vent Pipe; A. Assemble Vent Sections; Attach Pipe to the Firebox Assembly; Assemble Pipe Sections; Make sure that the seams are not aligned to prevent; INCORRECT

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 35 Lances 10 10 Install Vent Pipe A. Assemble Vent Sections Attach Pipe to the Firebox Assembly Note: The end of the pipe sections with the lanced tabs will face towards the appliance. Attach the fi rst pipe section to the starting collar: • Lanced p...

Page 36 - B. Assemble Slip Sections; Overlap pipe; When installing a vent system with an HRC; C. Secure the Vent Sections; Improper support may allow vent to sag and

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 36 B. Assemble Slip Sections WARNING! Risk of Fire or Asphyxiation! Overlap pipe sections at least 1 1/2 in. (38 mm). Secure slip sections with two screws which must not exceed 1/2 in. (13 mm) in length. Use the pilot holes. Pipe could separate if no...

Page 37 - D. Disassemble Vent Sections; • Pull carefully to separate the pieces of pipe.; E. Install Metal Roof Flashing; • See minimum vent heights for various pitched roofs; CAULK; Failure to properly caulk the roof fl ashing and

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 37 D. Disassemble Vent Sections • Rotate either section (see Figure 10.9) so the seams on both pipe sections are aligned as shown in Figure 10.10. • Pull carefully to separate the pieces of pipe. Figure 10.10 Align and Disassemble Vent Sections Figur...

Page 38 - F. Assemble and Install Storm Collar; • Connect the halves of the storm collar with two screws

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 38 F. Assemble and Install Storm Collar CAUTION! Risk of Cuts, Abrasions or Flying Debris. Wear protective gloves and safety glasses during installa-tion. Sheet metal edges are sharp. • Connect the halves of the storm collar with two screws (see Figu...

Page 39 - Heat shields may not be fi eld constructed.; To prevent overheating and fi re,; G. Install Vertical Termination Cap; Termination Cap

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 39 Important Notice: Heat shields may not be fi eld constructed. H. Heat Shield Requirements for Horizontal Termination WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thick-ness. • DO NOT rem...

Page 40 - When using termination caps with factory-supplied; I. Install Horizontal Termination Cap; The telescoping fl ue section

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 40 INTERIOR Heat Shield or Extended Heat Shield Wall Shield Firestop Heat Shield 1-1/2 in. (38 mm) min. overlap SHEATHING Slip Section can be extended Inner Vent Outer Vent EXTERIOR Figure 10.16 Venting through the wall Note: When using termination c...

Page 41 - Shrouds; Shrouds must be constructed; B. Field Constructed Shrouds

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 41 11 11 Shrouds • Chase top shrouds may be fi eld constructed where permitted by regional building codes. WARNING! Risk of Fire! Shrouds must be constructed as specifi ed. Improper construction may overheat chase top. NOTICE: Some regional codes req...

Page 43 - Minimum inlet pressure; • If substituting for these components, please consult; C. High Altitude Installations; High pressure will damage valve.

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 43 B. Gas Connection WARNING! Risk of Fire or Explosion! High pressure will damage valve. Low pressure may cause explosion. • Verify inlet pressures. Verify minimum pressures when other household gas appliances are operating. • Install regulator upst...

Page 44 - D. Install Flame Solenoid; Do not; E. Setting Flame Height/Manifold Pressure; The fl ame solenoid is assembled and preset from

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 44 D. Install Flame Solenoid • Remove the screw and knob from the variable regulator and discard. • Remove the nut from the regulator and discard.• Remove the bag containing a washer and blue and red plungers from the side of the fl ame control solen...

Page 45 - A. Wiring Requirements; T h i s a p p l i a n c e m u s t b e e l e c t r i c a l l y w i r e d; Electrical Information; B. Electrical Service and Repair; Label all wires prior to; Replace damaged wire with

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 45 A. Wiring Requirements N O T I C E : T h i s a p p l i a n c e m u s t b e e l e c t r i c a l l y w i r e d and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or ...

Page 46 - C. Junction Box Installation; OUTSIDE; If the box is being wired from the; INSIDE

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 46 C. Junction Box Installation If the box is being wired from the OUTSIDE of the appli- ance: • Remove the cover plate located on the outer shell - right side (see Figure 13.2). • Install the supplied Romex™ connector in the cover plate. • F e e d t...

Page 47 - Wall Finishing; Comply with all minimum clear-; Non-Combustible Zone; • This appliance requires the use of noncombustible; Steel Stud Assy; If using additional decorative facing on top of the

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 47 14 14 Wall Finishing WARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct-ed entirely of noncombustible materials (i.e., steel s...

Page 49 - Appliance Setup; Glass; A. Remove Glass Assembly; Handle fi xed glass; B. Clean the Appliance; WARNING! Risk of Fire and Electric Shock!; • Outside Burner Tube Air Shutter

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 49 15 15 Appliance Setup Glass Latches Figure 15.1 Glass Assembly Removal A. Remove Glass Assembly WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, c...

Page 50 - • Center Burner Tube Air Shutter

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 50 Remove Plates Figure 15.3 Remove Three Plates Figure 15.6 Remove Decorative Steel Log Assembly • Center Burner Tube Air Shutter - Remove decorative steel log assembly by removing 3 screws, lifting up and out (Figure 15.6). Figure 15.4 Remove Outsi...

Page 51 - This appliance should be run; D. Install Glass Rock; • Thirty pounds of black glass rock is provided with this; NO ROCK IN THIS AREA!; Rinse the glass rocks with clear water and allow

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 51 IMPORTANT! This appliance should be run three to four hours on low on the initial start-up. Turn it off and let it cool completely. Remove and clean the glass. Reinstall the glass and run the appliance for an additional 12 hours. This will help cu...

Page 52 - Troubleshooting; Symptom

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 52 A. IntelliFire (IPI) Ignition System 16 16 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a...

Page 53 - Pilot lights but continues

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 53 A. IntelliFire (IPI) Ignition System (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but continues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi...

Page 54 - Reference Materials; Gas Line; A. Appliance Dimension Diagram

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 54 17 17 Reference Materials 19 1/2 in. (495 mm) 29 1/2 in. (749 mm) 57 3/4 in. (1466 mm) 66 1/4 in. (1684 mm) 35 5/8 in. (904 mm) 15 1/8 in. (385 mm) 9 in. (229 mm) 2 1/4 in. (57 mm) 40 1/8 in. (1018 mm) 49 in. (1244 mm) 35 5/8 in. (904 mm) 85 5/8 i...

Page 55 - B. Vent Components Diagrams

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 55 B. Vent Components Diagrams Figure 17.2 DVP Vent Components Effective Height/Length DVP Pipe (see chart) Pipe inches mm DVP4 4 102 DVP6 6 152 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 48 1219 DVP6A 3 - 6 76 - 152 DVP12A 3 - 12 76 - 305 Effectiv...

Page 58 - Horizontal Termination Cap; The heat shield is designed to be

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 58 B. Vent Components Diagrams (continued) Figure 17.5 DVP Vent Components DVP-TRAP1 DVP-TRAP2 DVP-HPC1 DVP-HPC2 DVP-TRAP Horizontal Termination Cap 15-1/8 in. (384 mm) 12 in. (305 mm) 8 in. (203 mm) Max Effective Length Note: Heat shields MUST overl...

Page 59 - D. Optional Components

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 64 D. Optional Components A B C D LDS33/LDS46 Decorative Shroud E D A C B LDS-BV Decorative Shroud 20 in. [508 mm] 17 in. [432 mm] 9-3/8 in. [238 mm] TCG375 Terra Cotta Cap LDSCP-M Shroud Leg Multipack (not shown) See your Heat & Glo dealer for a...

Page 60 - E. Contact Information; For the location of your nearest Heat & Glo dealer,; DO NOT DISCARD THIS MANUAL; NOTICE; • Leave this manual with

Heat & Glo • LUX60 • 4062-116 • Rev. G • 4/11 65 E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com. - NOTES - _____________________________________________________...