Heat & Glo COSMO-I30 - Manuals

Page 2 - Listing Label Information/Location; Owner’s Manual; Homeowner Reference Information; NA; Read this manual before installing or operating this appliance.

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 2 Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _________________...

Page 3 - Safety Alert Key:; • NOTICE: Used to address practices not related to personal injury.; Table of Contents; User Guide

3 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTI...

Page 4 - B. Limited Lifetime Warranty

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 4 B. Limited Lifetime Warranty

Page 6 - Vented Gas Fireplace Heaters; Models; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; Listing and Code Approvals

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 6 C. BTU Specifi cations MODELS: Cosmo-I30, Cosmo-I35 LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: Vented Gas Fireplace Heater STANDARD: ANSI Z21.88-2009 CSA 2.33-2009 Vented Gas Fireplace Heaters This product is listed to ANSI...

Page 7 - Operating Instructions; A. Gas Fireplace Safety; WARNING; HOT SURFACES

7 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 2 2 Operating Instructions Figure 2.1 General Operating Parts B. Your Fireplace WARNING! DO NOT operate fi replace before read-ing and understanding operating instructions. Failure to operate fi replace according to operating instructi...

Page 8 - E. Fixed Glass Assembly; G. IPI Battery Tray/Battery Installation

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 8 C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat...

Page 9 - I. Before Lighting Fireplace; have a; H. Control Module Operation; Module Reset

9 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 I. Before Lighting Fireplace Before operating this fi replace for the fi rst time, have a qualifi ed technician : • Verify all shipping materials have been removed from inside and/or underneath the fi rebox. • Review proper placement o...

Page 10 - NOT FOR USE; Final inspection by

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 10 J. Lighting Instructions (IPI) The IPI system may be operated with four AA-cell batteries. When using batteries, unplug the transformer. To prolong bat-tery life, remove them when using the transformer. 1. This appliance is equipped w...

Page 11 - ISSUE

11 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • Turn the appliance off and allow it to completely cool. • Remove fi xed glass assembly. See Section 12.F. • Clean fi xed glass assemb...

Page 12 - Glass Cleaning; Tools Needed; Maintenance and Service; Tools needed; Remote Control

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 12 Glass Cleaning Frequency: Seasonally By: Homeowner Tools Needed : Protective gloves, glass cleaner, drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratchin...

Page 14 - Burner Ignition and Operation

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 14 Burner Ignition and Operation Frequency: Annually By: Service Technician Tools needed: Protective gloves, vacuum cleaner, whisk broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer. • Verify burner is properly secured...

Page 15 - A. Typical Appliance System; Getting Started; Installer Guide

15 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERM...

Page 16 - Read all of the instructions before starting the instal-; C. Tools and Supplies Needed; Any such action may cause a fi re hazard.

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 16 B. Design and Installation Considerations Heat & Glo gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin-cial, State and ...

Page 17 - Fireplace Size Requirements; A. Minimum Fireplace Opening; • Any smoke shelves, shields and baffl es may be removed

17 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 5 5 Fireplace Size Requirements Figure 5.1 Fireplace Opening In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). E D C I B A G H F MINIMUM FIREPLACE SIZE Location COSMO-I35 COSMO-I30 Inches...

Page 18 - B. Mantel and Wall Projections; • Use leveling legs to raise insert minimum 1/4 inch (6 mm); TOP VIEW

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 18 B. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct-ed entirely of noncombustible ma...

Page 19 - A. Vent Termination Minimum Clearances; Termination Locations; DO NOT

19 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 A. Vent Termination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0*Over 6/12 to 7/12 .................................................1.25*Over 7/12 to 8/12 .........

Page 20 - Installation Preparation; A. Inspection and Cleaning

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 20 7 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure ...

Page 21 - B. Venting Components; Installing Vent Pipe and Appliance; C. Connecting Vent Pipe; • May impair safe operation of this appliance or other; Description

21 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 B. Venting Components CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal-lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: •...

Page 22 - ance; • Connect exhaust vent pipe ONLY to exhaust starting

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 22 Figure 8.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • Trim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2). • Place 3/8 inch bead of 300º F silicone on fl ue tile top. D. P...

Page 23 - F. Installing Adaptor and Termination Cap; Damper Flashing Kit; : Damper may have to be removed to use this kit.; Masonry; OR; Note; system REQUIRES this insulation.

23 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 F. Installing Adaptor and Termination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . To install adaptor see Figure 8.5. Roof Pitch H (Min.) Ft.Flat to 6/12...................

Page 24 - • Purge should be performed by technician certifi ed by; Gas Information; • If substituting for these components, please consult; D. High Altitude Installations; Gas Pressure

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 24 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualifi ed technician (NFI certifi ed or factory-trained) using Hearth & Home Technologies specifi ed and approve...

Page 25 - A. Wiring Requirements; Electrical Information; B. IntelliFire PlusTM Ignition System Wiring

25 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric C...

Page 26 - C. Optional Accessories Requirements

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 26 Figure 10.2 Fan Wiring Diagram BLOWERS BLOWER RECEPTACLE BLK GRN BLK BLK GRN BLK WHT GRN BLK BLK GRN WHT BLK BLK BLK BLK PLUG INTO 120V EXISTING OUTLET TEMPERATURE SENSOR SWITCH VARIABLE SPEED CONTROL DC REGULATOR RECEPTACLE JUMPER WI...

Page 27 - D. Fan Wiring with Remote; E. Control Module Operation

27 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 PLUG 120V EXISTING OUTLET GRN (2) BLK (2) BLK (2) GRN (2) BLK (2) STEPS 3 & 4 WHT (2) BLOWER SPEED CONTROL (RHEOSTAT) SENSOR SWITCH STEPS 1 & 2 STEP 5 BLOWERS BLOWER RECEPTICLE BLK GRN BLK BLK GRNBLK WHT GRN BLK BLK GRN WHT BL...

Page 28 - Finishing; A. Mantel and Wall Projections

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 28 11 11 Finishing A. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear-ances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be construct-ed entirely of n...

Page 29 - Appliance Setup; E. Glass Panel Instructions

29 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 A. Remove Glass Assembly See Section 12.F. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebo...

Page 30 - G. Air Shutter Setting; Assembly; Removing Fixed Glass Assembly; The glass assembly fastens to the fi replace in four; Replacing Fixed Glass Assembly; Tilt glass assembly toward fi replace and slide glass; Air Shutter Settings; NG

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 30 G. Air Shutter Setting Air shutter settings should be adjusted by a qualifi ed ser-vice technician at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertica...

Page 31 - Troubleshooting; A. IntelliFire PlusTM Ignition System; Symptom

31 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 13 13 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed technician i...

Page 32 - IntelliFire PlusTM Ignition System (continued)

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 32 IntelliFire Plus™ Ignition System (continued) Symptom Possible Cause Corrective Action 4. Pilot lights but con- tinues to spark, and main burner will not ignite. (If the pilot continues to spark after the pilot fl ame has been lit, fl...

Page 33 - Reference Materials; A. Appliance Dimension Diagram

33 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 14 14 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Figure 14.1 Appliance Dimensions A H B C D E I G F N M L K J O R Q P S GAS LINE ACCESS ELECTRICAL ACCESS T MO...

Page 34 - B. Vent Kits Components

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 34 B. Vent Kits Components Direct Vent Flex Liner Kits (see Figure 14.2) LINK-DV-30B or (LINK-DV-30): Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter. LINK-DV4-30B or...

Page 35 - Beginning Manufacturing Date: June 2010; Part number list on following page.; 0” Modern Metal Insert, IPI

35 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 C. Service Parts COSMO-I30 Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ Part number list on following page. 1 2 3 4 5 6 7 8 9 10 11 30” Modern Metal Insert, IPI

Page 36 - ITEM

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 36 C. Service Parts List COSMO-I30 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from a...

Page 37 - 5” Modern Metal Insert, IPI

37 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 C. Service Parts Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ COSMO-I35 Part number list on following page. 1 2 3 4 5 6 7 8 9 10 11 35” Modern Metal Insert, IPI

Page 39 - Service Parts; #12 IPI Valve Assembl; Stocked

39 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 Service Parts COSMO-I30, COSMO-I35 Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ 3 4 5 6 7 8 9 10 11 12 13 14 1 2 #12 IPI Valve Assembl y IMPORTANT: THIS IS DATED INFORMATION. When requesting service or rep...

Page 40 - D. Contact Information; For the location of your nearest Heat & Glo dealer,; DO NOT DISCARD THIS MANUAL; NOTICE

Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11 40 Heat & Glo, a brand of Hearth & Home Technologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www.heatnglo.com D. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the loca...