Heat & Glo CERONA-36 - Manuals

Page 2 - Congratulations; Listing Label Information/Location; Owner’s Manual; Read this manual before installing or operating this appliance.; Homeowner Reference Information; NATURA L GAS; XXXXXXXX

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: _...

Page 3 - Table of Contents; A. Maintenance Tasks

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 3 Î = Contains updated information. Table of Contents 1 Listing and Code Approvals A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4B. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . ....

Page 4 - B. BTU Specifi cations; This installation must conform with local codes. In the; Listing and Code Approvals; TYPE: Direct Vent Gas Appliance Heater; A. Appliance Certifi cation; Material which will not ignite and burn. Such materials are; E. Combustible Materials Specifi cation; WARNING; NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE.; C. High Altitude Installations; Model

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 4 B. BTU Specifi cations Note: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Co...

Page 5 - T h e f o l l o w i n g r e q u i r e m e n t s r e f e r e n c e va r i o u s

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 5 F. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those own...

Page 6 - A. Design and Installation Considerations; Getting Started; C. Inspect Appliance and Components; • Read all of the instructions before starting the insta-; CAUTION; Any such action may cause a fi re hazard.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out-side. No additional ou...

Page 7 - Framing and Clearances; A. Selecting Appliance Location; ALCOVE

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 7 3 3 Framing and Clearances Note:• Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire ...

Page 8 - B. Constructing the Appliance Chase; CLEARANCES TO COMBUSTIBLES:

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 8 Fire Risk. • Construct chase to all clearance specifi cations in manual. • Locate and install appliance to all clearance specifi cations in manual. B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to e...

Page 9 - D. Mantel Projections; mm

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 9 D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.) NON-COMBUSTIBLE FACING MATERIAL COMBUSTIBLE F...

Page 10 - • An 8 inch minimum hearth extension must be constructed

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 10 Fire Risk. Hearth extension required to protect combustible fl oors in front of appliance. • An 8 inch minimum hearth extension must be constructed of non-combustible material. E. Hearth Extension WARNING Figure 3.6 Hearth Extension ...

Page 11 - A. Vent Termination Minimum Clearances; • Do not pack air space with insulation or other; Termination Locations; Measure horizontal clearances from this surface.; * 3 foot minimum in snow regions; • Restricted air fl ow affects burner operation.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 11 A. Vent Termination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specifi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away f...

Page 12 - = AREA WHERE TERMINAL IS NOT PERMITTED; Alcove Applications; public

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 12 V = VENT TERMINAL X = AIR SUPPLY INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for Termination A = 12 inches.................clearances above grade, veranda, porch, deck or balcony B = 12 inches.............

Page 13 - B. Continue Adding Vent Components; To Install the Heat Shield:; CORRECT; C. Install Support Brackets; elbow

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 13 B. Continue Adding Vent Components To Install the Heat Shield: 1. Determine if the heat shield is required. Do so by measuring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If...

Page 14 - ALL vent confi guration specifi cations MUST be followed.; Vent Information and Diagrams; C. Measuring Standards; Horizontal

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 14 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • Vent this appliance directly outside. • Use separate vent system for this ...

Page 15 - • Install wall shield and ceiling fi restops as specifi ed.; Must have

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 15 H 1 V 1 Figure 5.3 Figure 5.4 D. Vent Diagrams 1. Top Vent - Horizontal Termination One Elbow Two Elbows INSTALLED HORIZONTALLY H 1 H 2 V 1 Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi re...

Page 16 - CAP

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 16 Figure 5.6 1. Top Vent - Horizontal Termination - (continued) Three Elbows 2. Top Vent - Vertical Termination Straight up Vertical Venting V 1 = 50 ft. Max. (15.2 m) V 1 Minimum H 1 Maximum Cerona-36 ONLY 1/2 ft 152 mm 3 ft 914 mm 1 ...

Page 17 - Three Elbows; Two Elbows

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 17 Figure 5.7 Figure 5.8 Three Elbows INSTALLED HORIZONTALLY H 1 H 2 V 2 V 1 V 1 Minimum H 1 Maximum Cerona-36 ONLY 1/2 ft 152 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 5 ft 1.5 m 3 ft 914 mm 8 ft 2.4 m 4 ft 1.2 m 11 ft 3.4 m 5...

Page 18 - A. Pipe Clearances to Combustibles; Vent Clearances and Framing; B. Wall Penetration Framing; Combustible Wall Penetration; • Do not pack air space with insulation or

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 18 A. Pipe Clearances to Combustibles 6 6 Vent Clearances and Framing B. Wall Penetration Framing Combustible Wall Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.3) whenever a wall is pen...

Page 19 - C. Vertical Penetration Framing; Installing the Ceiling Firestop; ATTIC ABOVE; Installing Attic Shield; Fire Hazard

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 19 C. Vertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/fl oor (see Figure 6.4). • Frame the area with the same sized lumber as used in c...

Page 20 - Appliance Preparation; rial Assembly; Figure 7.1 Non-Combustible Facing Material Assembly; • Remove and save two screws from upper brackets (see; Non-combustible material may be damaged if dropped.; Remove screws

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 20 7 7 Appliance Preparation A. Removing Non-combustible Facing Mate- rial Assembly The non-combustible assembly is located on the back of appliance (see Figure 7.1). Figure 7.1 Non-Combustible Facing Material Assembly • Hold non-combus...

Page 21 - C. Installing Non-combustible Facing Material; B. Securing and Leveling the Appliance

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 21 CAUTION Sharp Edges• Wear protective gloves and safety glasses during installation. C. Installing Non-combustible Facing Material Figure 7.3 Attaching Non-combustible Facing Material Fire Risk.• Follow these instructions exactly. • F...

Page 22 - D. Installing Flue Restrictors; Vent Run Vertical; • Attach the left and right side pieces to the framing

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 22 D. Installing Flue Restrictors Locate the fl ue restrictor and two screws inside the manual bag. Use the following table to determine which restrictors to use for the vent run. Vent Run Vertical 15 ft. - 50 ft. Cerona-36 1-1/4 Cerona...

Page 23 - A. Assembly of Vent Sections; Installing Vent Pipe; Attaching Vent to the Firebox Assembly; Assembling Pipe Sections; The end of the pipe sections with; Fire Risk; High Temperature Silicone Sealant; The end of the pipe sections with the lances/tabs on

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 23 Make sure that the fi berglass rope ring supplied in the manual bag seals between the fi rst vent component and the outer appliance wrap (see Figure 8.1). Figure 8.1 Fiberglass Rope Ring FIRST VENTCOMPONENT FIBERGLASSROPE RING OUTERW...

Page 24 - INCORRECT; Assembling DVP-12A Slip Sections; Cut from this end

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 24 Figure 8.5 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection. INCORRECT CORRECT Assembling DVP-12A Slip Sections The outer fl ue of the slip section should slide over the outer fl ue of the p...

Page 25 - Vertical Sections; Improper support may allow vent to sag or separate.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 25 C. Disassembly of Vent Sections To disassemble any two pieces of pipe, rotate either section (see Figure 8.11), so that the seams on both pipe sections are aligned (see Figure 8.12). They can then be carefully pulled apart. B. Securi...

Page 26 - D. Installing Heat Shield and Horizontal Termination Cap; Heat Shield Requirements for Horizontal Termination; and; Cap Specifi cation Chart

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 26 D. Installing Heat Shield and Horizontal Termination Cap Note: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heat Shield Requirements...

Page 27 - E. Installing Roof Flashing and Vertical Ter-; To install roof fl ashing see Figure 8.16.; Inspect external vent cap regularly.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 27 SCREWS CAULK STORM COLLAR (1 of 3) E. Installing Roof Flashing and Vertical Ter- mination Cap To install roof fl ashing see Figure 8.16. For installation of vertical termination cap see minimum vent heights for various pitched roofs ...

Page 28 - Assembling and Installing Storm Collar; glasses during installation.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 28 Figure 8.17 Assembling the Storm Collar Figure 8.18 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and alig...

Page 29 - Gas Information; • If substituting for these components, please consult; Refer to; Reference Section 16; for location of gas line; Pressure

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 29 Note: Have the gas supply line installed in accordance w i t h l o c a l b u i l d i n g c o d e s , i f a ny. I f n ot , f o l l o w A N S I 223.1. Installation should be done by a qualifi ed installer approved and/or licensed as re...

Page 30 - HIGH ALTITUDE INSTALLATIONS; • Ensure that gas line does not come in contact with outer

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 30 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. HIGH ALTITUDE INSTALLATIONS U.L. Listed gas appliances are tested and ...

Page 31 - A. Recommendation for Wire; Electrical Information; National Electric Code ANSI/NFPA 70-latest; B. Connecting to the Appliance; Optional Accessories Requirements

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 31 A. Recommendation for Wire This appliance requires 110-120 VAC be wired to the junction box for proper operation of the appliance. This appliance uses an Intellifi re ignition system. 10 10 Electrical Information Note: This appliance...

Page 33 - D. Junction Box Installation; Do NOT wire; OUTSIDE

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 33 WHITE JUNCTION BOX STRAIN RELIEFCONNECTOR FRONT OFFIREPLACE COPPER GROUNDATTACHED TOGROUNDSCREW WITHGROUND WIRE HEAT SHIELD BOTTOM PAN GROUND WIREINSIDE BOX BLACK 14/2WG D. Junction Box Installation Figure 10.2 Junction Box Detail No...

Page 34 - Note TO APPLIANCE INSTALLERS:

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 34 Note TO APPLIANCE INSTALLERS: To protect appliance after installation, but before use, please replace corrugated splatterguard on unit per directions noted below. STEP 1For Cerona-36, center left to right over glass and fold top cent...

Page 35 - A. Mantel Projections; Finishing

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 35 A. Mantel Projections Figure 11.1 shows the minimum vertical and correspond-ing maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. 11 11 Finishing Figure 11....

Page 37 - C. Finishing Material Options; Finishing Material Thickness greater than 1-1/4 inch; IMPORTANT INSTALLATION; Please note that there are four holes or dots on; ATRIMSTONE-42

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 37 C. Finishing Material Options Finishing Material Thickness from 3/4 in. to 1-1/4 in. Finishing material within this thickness range can be brought to 1/2 inch behind the door top and sides. These non-combustible fi nishing materials ...

Page 39 - Appliance Setup; A. Remove Shipping Materials; Placing the Ember Material; BEFORE

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 39 12 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the c...

Page 40 - E. Positioning the Logs; Carefully remove the logs from the packaging.; FORMED

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 40 E. Positioning the Logs Model: Cerona-36 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions. Log Assembly: LOGS-Cerona36 C...

Page 42 - Carefully remove the logs; FORM FITTED

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 42 Model: Cerona-42 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged separately, refer to the following instructions. CAUTION: Carefully remove the logs from the packaging...

Page 43 - This log will

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 43 STEP 3. LOG #3 (SRV 2107-703 ): Place the notch on the tip of log #3 over the locating tab on log #1. Place the left leg of the log on the far left grate tine (A) . See Figure 12.15. STEP 4. LOG #4 (SRV2107-704): Place the left forme...

Page 44 - Assembly; Handle glass doors with care.; H. Air Shutter Setting; Full Open

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 44 Figure 12.19 Glass Assembly F. Glass Assembly Removing Glass Assembly Pull the four glass assembly latches out of the groove on the glass frame. Remove glass door from the appliance (see Figure 12.19). Replacing Glass Assembly Replac...

Page 45 - A. Before Lighting Appliance; HOT SURFACES

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 45 A. Before Lighting Appliance This appliance has an Intellifi re ignition system. 13 13 Operating Instructions CAUTION If installing Intellifi re ignition battery backup: • Do not install batteries if the backup mode may not be used f...

Page 46 - B. Lighting Appliance; NOT FOR USE; WHAT TO DO IF YOU SMELL GAS; IPI Ignition

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 46 B. Lighting Appliance 1. Turn off all electric power to the appliance. 2. This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. 3. Wait fi ve (5) minutes to ...

Page 47 - Initial Break-in Procedure; The appliance should be run three to four hours; C. After Appliance is Lit; ISSUE

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 47 Initial Break-in Procedure When you light the appliance, you may notice that it pro-duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous b...

Page 48 - Troubleshooting; A. Intellifi re Ignition System; Sympton; Verify that 110/VAC power is “ON” to junction box.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 48 14 14 Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service per...

Page 50 - When cleaning glass door:

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 50 15 15 Maintaining and Servicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualifi ed service technician should perform an appliance checkup at the begin...

Page 52 - Reference Materials; A. Appliance Dimension Diagram

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 52 16 16 Reference Materials G A MINIMUM VERTICAL RISE REQUIRED BEFORE 90° ELBOW Ø GAS LINEACCESS ELECTRICALACCESS C B D H E F I J K P L M N O Q R A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for refere...

Page 53 - B. Vent Components Diagrams

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 53 B. Vent Components Diagrams Figure 16.2 DVP vent components 10-1/2 in.(267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in.(289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in.(337 mm) 1/2 in. TYP DVP90ST (90° Elbow) 10 ...

Page 56 - VerticalTermination Cap; Not for use with these models; High Performance Cap

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 56 10-1/2 in. (267 mm) 3-7/8 in.(98 mm) DVP-TV VerticalTermination Cap Not for use with these models 7-1/4 in. (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW VerticalTermination Cap (Highwind) PVK-80 (For use with IPI and DSI ...

Page 57 - Part number list on following page.; Log Set Assembly

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 57 C. Service Parts CERONA-36 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ Service Parts Diagram Part number list on following page. Log Set Assembly 7 8 9 10 11 12 13 14 5 6 4 1 2 3

Page 58 - ITEM

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 58 Service Parts List CERONA-36 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an ...

Page 59 - Service Parts; Beginning Manufacturing Date: June 2006; IPI Valve Assembly; Stocked; Valve Assembly Diagram/ Parts List

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 59 Service Parts CERONA-36 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ IPI Valve Assembly IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide...

Page 60 - Service Parts Diagram

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 60 Service Parts CERONA-42 Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ 14 7 8 9 10 11 12 13 Part number list on following page. Log Set Assembly 5 6 3 4 2 1 Service Parts Diagram

Page 61 - Service Parts List

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 61 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. Stocked at...

Page 63 - D. Limited Lifetime Warranty; unless expressly authorized and approved by HEAT & GLO in writing.

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 63 © 2007 Hearth & Home Technologies Inc. LIMITED LIFETIME WARRANTY HEAT & GLO GAS APPLIANCE PRODUCTS 060-981E 10/07 D. Limited Lifetime Warranty BASIC ONE-YEAR WARRANTY. HEAT & GLO, a brand of HEARTH & HOME TECHNOLOGIES...

Page 64 - E. Contact Information; For the location of your nearest Heat & Glo dealer,; DO NOT DISCARD THIS MANUAL; • Leave this manual with

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev. F • 04/08 64 Heat & Glo, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www.heatnglo.com E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the ...