Heat Controller HDG42 - Manuals

Heat Controller HDG42 – Manual in PDF format online.

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Manual

Manual Heat Controller HDG42

Summary

Page 2 - Table of Contents

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 1 1.0 NOMENCLATURE ............................................................................................................... 2 2.0 SAFETY ........................................................................................

Page 3 - property damage, personal injury or death.; Warning; NOTE

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 2 These instructions are intended as an aid to qualified licensed service personnel for proper installation, adjustment and operation of this unit. Read these instructions thoroughly before attempting installation or operation. F...

Page 4 - information is required please contact your local distributor.

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 3 This document is customer property and is to remain with this unit.These instructions do not cover all the different variations systems nor does it provide for every pos - sible contingency to be met in connection with installt...

Page 5 - BLOWER MOTOR BOLT

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 4 The unit must be permanently grounded. Failure to do so can result in electrical shock causing personal injury or death. PROPOSITION 65: This appliance contains fiberglass insulation. Respirable particles of fiberglass are know...

Page 6 - EXCEPTION; with the instructions and all warnings have been observed.; Exception warning to downflow:

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 5 Do not install this unit in manufactured (mobile) homes. Improper installation is more likely in manufactured housing due to ductwork material, size, location and arrangement. Installations in manufactured housing can cause fir...

Page 8 - Dimensional Data

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 7 Model Size Dimensions Unit Weight lbs. [kg] Unit Height in. [mm] Unit Weight in. [mm] Unit Lenght in. [mm] Supply Duct “A” in [mm] Net Shipping HDG18 41 3 / 8 " [1050] 18 1 / 8 " [460] 20 1 / 2 " [520] 16" [406]...

Page 9 - Fig.2 Coil Connection Dimensions; Vertical Upflow; between the ducts, unit and floor. Set unit on floor over opening.; IMPORTANT NOTE; Fig. 2 Coil Connection Dimensions; Vertical Downflow; Conversion to Vertical Downflow:; A vertical upflow unit may be converted to vertical downflow.; IMPORTANT; the right lug and one bundle going to the left lug.

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 8 1-9/16 2-15/16 5/16 2-15/16 1-3/ 8 1-1/ 4 5/16 2-13/16 Fig.2 Coil Connection Dimensions 4.0 Applications 4.1 Vertical Upflow • Vertical Upflow configuration is the factory set on all models (see Fig 1). • If a side return air o...

Page 10 - es from mounting opening.; Caution; on the front of panel.

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 9 • Using a screwdriver or pencil, lift blue plastic tab with hole away from breaker until breaker releas - es from mounting opening. • With breaker held in hand, rotate breaker so that “on” position is up, “off” position is down...

Page 11 - L AND DRAIN PAN SET-UP; RTICAL

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 10 Fig.4 INDOOR COI L AND DRAIN PAN SET-UP A 1:4 A RAILS RAILS DETAIL A ENSURE THE RETAINING CHANNEL IS FULLY ENGAGED WITH THE COIL RAIL. HORIZONTAL ADAPTER KIT VAPOR LINE CONNECTION LIQUID LINE CONNECTION PRIMARY DRAIN CONNECTIO...

Page 12 - INSTALLATION IN AN UNCONDITIONED SPACE; ELECTRICAL WIRING; and readily accessible to the unit.; sized larger than the branch circuit protection.

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 11 Horizontal units must be configured for right hand air supply or left hand air supply. Horizontal drain pan must be located under indoor coil. Failure to use the drain pan can result in property damage. Conversion in Horizonta...

Page 14 - BLOWER ONLY, NO ELECTRIC HEAT; Electrical Data–; ELECTRIC HEAT

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 13 Model Voltage HP RPM SPEEDS CIRCUIT AMPS. MINIMUM CIRCUIT AMPACITY MAXIMUM CIRCUIT PROTECTOR HDG18 208/230-1-60 1/8 580 3 0.68 1 15(A) HDG24 208/230-1-60 1/5 701 3 0.95 1.5 15(A) HDG30 208/230-1-60 1/4 872 3 1.48 2 15(A) HDG36...

Page 15 - Airflow Performance; Airflow Performance Data; continued on next page

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 14 6.0 Airflow Performance Airflow performance data is based on cooling performance with a coil and no filter in place. Select perfor - mance table for appropriate unit size. Make sure external static applied to unit allows opera...

Page 17 - Fan; Fan speed switch configurations:

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 16 Terminal Fan speed Medium High Low Fan M1 M2 Red Blue B lack Black Blue Red Blue R ed Black Fan speed switch configurations: 1. All motors are shipped from the factory at medium speed as default.2. To charge the fan speed to h...

Page 18 - applicable local ordinance.; dimensions of the supply duct flange on the unit.; damage insulation on wires located inside unit.

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 17 7.0 DUCTWORK Field ductwork must comply with the National Fire Protection Association NFPA 90A, NFPA 90B and any applicable local ordinance. Do not, under any circumstances, connect return ductwork to any other heat producing ...

Page 19 - REFRIGERANT CONNECTIONS; CONDENSATE DRAIN TUBING; UNIT

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 18 8.0 REFRIGERANT CONNECTIONS Keep the coil connections sealed until refrigerant connections are made. See the Installation Instructions for the outdoor unit for details on line sizing, tubing installation, and charging informat...

Page 20 - sate forming on the outside surface of the line.; To change the piston, use following steps:; : Be careful not to bend tubing; Flowrator Piston Change; NUT

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 19 • The drain line should be insulated where necessary to prevent sweating and damage due to conden - sate forming on the outside surface of the line. • Make provisions for disconnecting and cleaning of the primary drain line sh...

Page 21 - Flowrator Piston Size Chart

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 20 Scroll Heat Pump Applications*Air Handler: Heat Pumps Piston Size HDG18FB-1A HRG18S-1D 0.052 inch HDG24FB-1A HRG24S-1D 0.058 inch HDG30FB-1A HRG30S-1D 0.065 inch HDG36FB-1A HRG36S-1D 0.068 inch HDG42FB-1A HRG42S-1D 0.080 inch ...

Page 22 - these such filtration systems are installed correctly.; : DO NOT DOUBLE FILTER THE RETURN AIR DUCT SYSTEM. DO NOT FILTER THE

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 21 9.0 AIR FILTER (not factory-installed) • External filter or other means of filtration is required. Units should be sized for a maximum of 300 feet/ min. air velocity or what is recommended for the type filter installed. Filter...

Page 23 - FILTER INSTALLATION DIMENSIONS; AIR FILTER REMOVAL; Air filter is factory supplied (optional); DIMENSIONAL DATA; Return length; Air Filter is; NOT; factory supplied

Heat Controller, Inc. INSTALLATION INSTRUCTIONS HDG Series Air Handler 22 10.0 FILTER INSTALLATION DIMENSIONS AIR FILTER REMOVAL 1.Remove bolts manually, remove air filter recover, see in Fig 7;2. Hold the edge of the air filter and extract out . 3. Replace the filter with a properly sized filter us...

Page 24 - THERMOSTAT; INDOOR UNIT; RY; TH ERMO ST AT; ED; YE; REE; Fig. 9: Typical Thermostat Wiring for Heat Pump Models

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 23 11.0 Wiring Diagram 1. To avoid the electrical shock, connect the air conditioner with the ground lug. The main power plug in the air conditioner has been joined with the ground wiring, please don’t alter it. 2. The power sock...

Page 26 - PCB; Fig. 11: Indoor Unit Wiring Diagram for Electric Heat

HDG Series Air Handler INSTALLATION INSTRUCTIONS Heat Controller, Inc. 25 0 1 2 6 4 8 2 64 8 0 1 12 GA 1015 600V 105 C FIELD WIRING PER LOCAL CODE 6NC PCB 1L 2L 1L 2L 0 1 2 6 4 8 6 N C PCB 0 1 2 6 4 8 6 N C PCB 10kW HEAT KIT C W1 W2 C W1 C W1 2 6 4 8 2 64 8 C W2 W1 6NC PCB WHITE 5kW HEAT KIT 15kW HE...