Havis-Shields KK-120-06 - Manuals

Page 2 - Always; VEHICLE PREPERATION:

KK-XXX-06_INST_8-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights 5 ½” Flat washer GSM31009 Grab straps/seat belts 5 ½” Lock washer GSM3...

Page 3 - Rear OEM Trim modifications

KK-XXX-06_INST_8-07 3 Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start with a measurement at the rear floor. The rear plastic floor trim on Chevy vans must be cut straight across as shown in photo. Measure se...

Page 4 - ”inches; PASSENGER WINDOW VAN PREPARATIONS:; Remove all rear bench seats from the vehicle.

KK-XXX-06_INST_8-07 4 Ford Driver-Side rear Ford Passenger-Side rear 8”inches 8” inches Note: Photos above show a Chevrolet Van. Photos are intended to show rubber floor mat option only. ***Kwik kits are designed for cargo vans with no rear OEM trim, however they can be installed into passenger wind...

Page 6 - subassemblies as they are shown on the following pages.

KK-XXX-06_INST_8-07 6 Remove all black hardware from assembled unit. This will give you the subassemblies as they are shown on the following pages.

Page 8 - KWIK KIT LAYOUT; Compartment ceiling; Compartment

KK-XXX-06_INST_8-07 8 KWIK KIT LAYOUT Diamond plate floor and ceiling sections are not shown for detail purposes. 3 rd Compartment ceiling Item #12 Rear bulkhead/door assembly Item #6 3 rd Compartment Bulkhead/door assembly Item #11

Page 9 - See KK-RLL install instructions

KK-XXX-06_INST_8-07 9 VERY IMPORTANT: Be sure that all Auxiliary lighting, video systems, Kwik kit options, and wiring are complete. Access is severely limited after kit is installed. If optional rear load light(s) (KK-RLL) was ordered, install at this time. See KK-RLL install instructions Run all w...

Page 12 - Remove all slack from hoses to maximize airflow.

KK-XXX-06_INST_8-07 12 Remove screws holding the center divider together where 3 rd Compartment Bulkhead will be mounted. Item #5 Position 3 rd Compartment Ceiling into vehicle. Item #12 Current view of installation Slide the ceiling sections out of the way in order to access A/C hoses, wires, etc. ...

Page 13 - Photo shows optional storage door

Place 3 rd compartment bench Photo shows optional storage door Note: Be careful not to scratch bulkheads. Item #10 Item #10 to #9 Bolt 3 rd Compartment Bench to 3 rd Compartment Divider using ¼” x ¾” carriage bolts and serrated nuts. Nuts should be on the inside of the bench Items #9, #8, & #12 ...

Page 14 - Note: It is recommended to put

KK-XXX-06_INST_8-07 14 Item #6 to #5 Item #6 Item #6 Place Rear Bulkhead Doorframe into vehicle Position between Driver and Passenger-side Bench/Wall assemblies Loosely attach Doorframe to Center divider using #10 x 3/8” flat head machine screws and nylock nuts Item #6 to #2 Place the 3 rd Compartme...

Page 15 - There should be at

KK-XXX-06_INST_8-07 15 An awe or scribe will help align the holes THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL INSTALLATION! PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY. Item #1 Rear driver-side doorframe wing Position of driver-side Rear Doorframe when insta ling with factory rear air ...

Page 19 - to

KK-XXX-06_INST_8-07 19 Socket Ball Item #14 to doors and frames Attach Ball & Socket Style Doorstop. 1 st Attach “Ball” portion of assembly. Attach to threaded hole on the door using a ¼” x 1” Hex head bolt. nd 2 Attach the “Socket” and bracket portion. Attach to doorframe using #8 x ¾” Phillips...

Page 20 - FINAL INSTALLATION PHOTOS; Optional Storage Compartment

KK-XXX-06_INST_8-07 20 Optional Storage Compartment (Sold Seperatley) FINAL INSTALLATION PHOTOS Optional Storage Compartment (Sold Separately)

Page 21 - PRISONER TRANSPORT OPTIONS – (All

KK-XXX-06_INST_8-07 21 PT-VIDEO-X C-VS-1800-ECO w/ C-TCB-7 & C-3090-7 KK-RLL KK-PVENT KR-CCL-1 KR-DL PRISONER TRANSPORT OPTIONS – (All SOLD SEPERATLEY)

Page 22 - ITEM DESCRIPTION

Item 3 Item 7 Item 12 Item 1 Item 8 Item 10 Item 6 Item 2 Item 4 Item 9 Item 11 Item 14 Item 15 Item 5 Item 14 Item 13 ITEM DESCRIPTION 1 Driver-side Bench/Wall 2 Passenger-side Bench/Wall 3 Front Bulkhead 4 Diamond-plate Floor 5 Divider 6 Rear Bulkhead/ Doorframe 7 Driver-side Ceiling 8 Passenger-s...