Havis-Shields KK-120-06 - Manual
Havis-Shields KK-120-06 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.
Table of Contents:
- Page 2 – Always; VEHICLE PREPERATION:
- Page 3 – Rear OEM Trim modifications
- Page 4 – ”inches; PASSENGER WINDOW VAN PREPARATIONS:; Remove all rear bench seats from the vehicle.
- Page 6 – subassemblies as they are shown on the following pages.
- Page 8 – KWIK KIT LAYOUT; Compartment ceiling; Compartment
- Page 9 – See KK-RLL install instructions
- Page 12 – Remove all slack from hoses to maximize airflow.
- Page 13 – Photo shows optional storage door
- Page 14 – Note: It is recommended to put
- Page 15 – There should be at
- Page 19 – to
- Page 20 – FINAL INSTALLATION PHOTOS; Optional Storage Compartment
- Page 21 – PRISONER TRANSPORT OPTIONS – (All
- Page 22 – ITEM DESCRIPTION
INSTALL INSTRUCTIONS KK-100-06 & KK-120-06
KWIK-KIT PRISONER TRANSPORT INSERT
FORD and CHEVY VAN PRISONER TRANSPORT
TOOLS REQUIRED:
¼” & 3/8” Ratcheting Wrenches
¼” & 3/8”Air Ratchets (recommended)
3/8” Impact Guns (recommended)
¼” & 3/8” Standard Socket Sets
Powered Drill
Powered Screwdriver (recommended)
Drill Bit Set
Tape Measure
Screwdriver Set
Awe or Scribe
Pry-bar
Wire Crimping tool
Wire Stripping tool
Wire Cutter
Table/Circular Saw (if necessary)
Utility knife
Caulking gun
HARDWARE - 60” or 80” COMPARTMENT: Some hardware not used in all application:
QTY DESCRIPTION
PART #
USED FOR:
80 ¼”
Serrated
nut
GSM30023
60
¼” x ¾” Carriage bolt
GSM32000
50
#10 x 1” Phillips pan head sheet metal screw
GSM33196
Floor/wall to ceiling
8
#8 x 3/8” Phillips flat head screw
GSM33179
Vent plates/dome lights
32
¼” x ¾” Phillips flat head machine screw
GSM33078
Wall/Bench extension
25
¼” x ¾” Hex head bolt
GSM33001
3
rd
divider, 3
rd
ceiling
25
¼” Flat washer
GSM31005
3
rd
divider, 3
rd
ceiling
15
½” Flat washer
GSM31009
Grab straps/seat belts
15
½” Lock washer
GSM31030
Grab straps/seat belts
15
½” x 1 ¼” Socket button head bolt
GSM33310
Grab straps/seat belts
4
3/8” x 2” Hex head bolt
GSM33032-1
Bulkheads
4
3/8” Hex nut
GSM30008
Bulkheads
4
3/8” Lock washer
GSM31028
Bulkheads
4
3/8” x 2” Fender washer
GSM31022
Bulkheads
2
White Silicone tube
PRM97343
Seams & Gaps
4 Lock
key
PRM97660-1 Doors
4
Vent block off plate
KKM0403-004
Ceiling (vent adapter kit)
2
A/C vent plate
KKM0403-001
Ceiling (vent adapter kit)
2 Dome
light
KK-DOME-2
Ceiling
HARDWARE - 40” COMPARTMENT:
QTY DESCRIPTION
PART #
USED FOR:
90
¼” x ¾” Carriage bolt
GSM32000
90 ¼”
Serrated
nut
GSM30023
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Summary
KK-XXX-06_INST_8-07 2 40” COMPARTMENT (cont): QTY DESCRIPTION PART # USED FOR: 40 #10 x 1” Phillips pan head sheet metal screw GSM33196 Floor, wall to ceiling 25 #8 x 3/8” Phillips flat head screw GSM33179 Vent plates/dome lights 5 ½” Flat washer GSM31009 Grab straps/seat belts 5 ½” Lock washer GSM3...
KK-XXX-06_INST_8-07 3 Rear OEM Trim modifications 1997-2007 Chevrolet G-Series Van Installation of Kwik Kit is very similar in Ford and Chevy Vans. All kits start with a measurement at the rear floor. The rear plastic floor trim on Chevy vans must be cut straight across as shown in photo. Measure se...
KK-XXX-06_INST_8-07 4 Ford Driver-Side rear Ford Passenger-Side rear 8”inches 8” inches Note: Photos above show a Chevrolet Van. Photos are intended to show rubber floor mat option only. ***Kwik kits are designed for cargo vans with no rear OEM trim, however they can be installed into passenger wind...
