Page 4 - Harman Stove Company; 52 Mountain House Road; Table of Contents
4 Assembly 4 Venting 8 Installation 11 Operation 2 0 Maintenance 2 7 Troubleshooting 3 1 Feeder Parts 3 2 Specifications 3 3 Wiring Diagram 3 4 Parts List & Options 3 5 Warranty 3 6 Testing Label 3 7 Quick Reference Start-Up Back Cover Please read this entire manual before you install and use yo...
Page 5 - Assembly; Outdoor
5 Assembly T e m p er a tu re / P ress u re G a u g e Aq u as ta t W e ll Pr es su re R e li e f V a lv e Bl a nk Co ve r* H eat E xc ha n ger Cl ea no u t R o d H a nd le s A cc es s C o ve r T o S ec o nd ar y A sh C ha m b er R e m o ve C o ve r to a c ce ss n u ts to f as te n F lu e T u n ne l ...
Page 7 - After the boiler is set into place the venting can be done.; Note: Use teflon pipe thread sealant or teflon; Fasten conduit to the ash base with the clamps; Floor Protector
7 Design:The first thing that needs to be done is deciding where andhow the boiler will be installed. Things that need to be taken into consideration are theintended use of the boiler for example, is the boiler going tobe used as your primary heating system or is it going to beused as a secondary or...
Page 9 - Requirements for Terminating the Venting; Venting
9 Requirements for Terminating the Venting WARNING: Venting terminals must not be recessed into a wall or siding. NOTE: Only PL vent pipe wall pass-throughs and fire stops should be used when venting through combus-tible materials. NOTE: Always take into consideration the effect the prevailing wind ...
Page 11 - ” pellet vent pipe (also known as PL vent) is constructed
11 The minimum vent configuration is a 90 o or Tee on a starter collar and a 24” length horizontal through an exteriorwall. A cap or other bird screen on the end should directthe flue gasses down and away from the structure. See Fig.5. The maximum horizontal length is 18 feet. The mini- mum terminat...
Page 12 - It Can Not be installed in a chimney serving another; The chimney should be cleaned and or inspected be-; Venting Installation
12 Chimneys taller than 20’ above the connection will re- quire a draft test to determine if the draft is too high. Note: The High Burn Draft should not exceed .85 IWC. Some form of a restrictor plate may be required at thetop of high chimneys to reduce the draft. See page 19 forthe Draft Test proce...
Page 13 - Outside Air; NOTE: If outside air is installed, the inlet cover; Installation
13 Outside Air Outside air is optional, although it may be required by some building codes. The benefit of outside air ishigher efficiency and reduced venting restrictions mainlynoticed in small and very tight houses. To install outside air, use 2 3/4”" I.D.galvinized steel flex pipe, part # 2-0...
Page 14 - Main Wiring Installation
14 Main Wiring Installation T o install power to the boiler first remove the cover on the 4” X 4” junction box located on the back of the unit. There are se veral knockout holes provided for the incoming main power wires. Also, a knockout hole can be used for the auxiliary output overheat zone (if u...
Page 20 - Draft Test Procedure; After the venting is completed, the firebox low draft; Don’t forget to turn the feed adjuster back to #4.
20 Installation Draft Test Procedure After the venting is completed, the firebox low draft will need to be checked and possibly adjusted. After re-moving the 3/8” bolt from the draft hole shown in Fig. 9,insert the draft meter tube. The hopper lid must be latchedduring this test. (It is recommended ...
Page 21 - Max Temp dial; Operation
21 Power LightI n d i c a t e s p o w e r t o t h econtrol board. Status LightWill be lit anytime there is acall for heat. Combustion Blower LightIndicates Power tocombustion blower Feed Motor Light IndicatesPower to the feed motor. Max Temp dial The “Max Temp Dial” is used to set the desiredmaximum...
Page 22 - Setting The Boiler Temperature; Without the Outdoor Air Temperature Sensor Installed; To set the maximum boiler water temperature,; Control Board Operation; Aquastat Sensor - This sensor is located in the
22 Setting The Boiler Temperature Without the Outdoor Air Temperature Sensor Installed To set the maximum boiler water temperature, simply turn the Max. Temp. water temperature dial to thedesired setting. The control and the boiler will then per-form to achieve and maintain the set temperature. The ...
Page 24 - This resets the control in addition to turning it off.; Starting A Fire Automatically; This is usually a weekly maintenance procedure.
24 1. Turn Mode Selector to "OFF". This resets the control in addition to turning it off. Starting A Fire Automatically Operation 2. Clean burnpot with scraper, if necessary. This is usually a weekly maintenance procedure. Cleaning the burn pot with the scraper with a smallamount of new fuel...
Page 26 - Fill hopper with pellets and remove ashes as; Type of Fuel; Use pelletized wood only. The lower the ash; Store pellets in the manufacturer’s wrapping; Lighting the fire manually will not be necessary unless; Apply starting gel as shown in Fig.15
26 8. Turn the MIN. TEMP. Dial on the control board to the desired Minimum temperature. This will start thelighting process if the temperature at the aquastat sensor isless than the set temperature on the MAX TEMP. dial.The PB105 is more than just an automatic ignition pelletboiler. The automatic sy...
Page 27 - NOTE: Stirring the starting gel into the pellets usu-; CAUTION: A vapor flash could occur if too much; NOTE: When the Switch is set to Manual igniter
27 Operation NOTE: Stirring the starting gel into the pellets usu- ally allows the fire to become established quicker. CAUTION: A vapor flash could occur if too much time is allowed to pass before lighting the starting gel. CAUTION: Care must be taken not to get starting gel on your hands or clothin...
Page 28 - Cleaning the burnpot air chamber:; This area only needs to be cleaned twice a heating season,
28 Burnpot cleaning: The burnpot should be cleaned no less than once a week. For best operation the burnpot should be cleaned every time thehopper is filled with pellets. The fire does not have to be out toscrape the burnpot although it is recomended the boiler be onminimum burn at the time of clean...
Page 29 - Maintenance; Ash Removal; It is recommended to remove the ashes when the boiler; Open Ash Door; Lift the latch and open the door as shown in fig. 21.; Disposal of Ashes; Ashes should be placed in a metal container with a; Remove Ash Pan; Always wear gloves to remove ash pan. Grab the ash
29 Maintenance Ash Removal It is recommended to remove the ashes when the boiler is not in operation. This lessens the chances of coming incontact with hot surfaces. Ashes can be removed while inoperation but, extra care must be taken. Open Ash Door Lift the latch and open the door as shown in fig. ...
Page 30 - Cleaning
30 Maintenance Cleaning This cleaning should be done after each ton of pellets used. The frequency of this cleaning will be directly related tothe quality and the ash content of the pellets being used. Keepin mind that the cleaner the heat exchanger surface is kept,the higher the heat transfer effic...
Page 31 - Cleaning the Tube heat Exchangers:; Remove the combustion blower heat shield.There
31 Maintenance The furnace MUST be OFF and COOL before you should attempt to clean the combustion blower. The wire to the combustion blower doesn’t need to be disconnected during the cleaning process. Loosen the three (3) thumb screws about 4 turns each. See Fig. 23. Hold the motor head with one han...
Page 33 - Feeder Parts
Page 34 - Specifications
Page 36 - Parts List; ITEM NUMBER; OWNERS MANUAL
36 Parts List ITEM NUMBER DESCRIPTION 0-88-00248 RUBBER GROMMET (Hopper Lid - 7' Needed) 0-88-88100 1" WHITE GASKET W/PSA SINGLE PLY (Access Plate - 2' Needed)1" WHITE GASKET W/PSA SINGLE PLY (FDR Swing Plate - 5' Needed) 0-88-88250 1" WHITE GASKET W/PSA DOUBLE PLY (Firebox Door - 3.5' N...
Page 37 - Warranty
37 Warranty Harman Stove Company warrants its products to be free from defects in material or workmanship, in normal use and service, for a period of 6 years from the date of sales invoice and for mechanical and electrical failures, in normal use andservice, for a period of 3 years from the date of ...
Page 38 - Testing Label
Page 39 - NOTES