Page 2 - Contents
2 309477F Contents Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....
Page 3 - Manual Conventions; Note; Specifications
Manual Conventions 309477F 3 Manual Conventions Note Specifications This equipment is not intended for use with flammable or combustible materials used in places such as cabinet shops or other “factory”, or fixed locations. If you intend to use this equipment in this type of application, you must co...
Page 6 - Pressure Relief Procedure
Pressure Relief Procedure 6 309477F Pressure Relief Procedure 1. Turn OFF power switch. 2. Unplug sprayer. 3. Turn Prime/Spray valve to PRIME. Trigger gun to relieve pressure in hose. 4. Engage trigger safety. If you suspect the spray tip or hose is completely clogged or that pressure has not been f...
Page 7 - Grounding and Electrical Requirements; Thermal Overload
Grounding and Electrical Requirements 309477F 7 Grounding and Electrical Requirements This sprayer requires 220-240 VAC, 50/60 Hz, 10A circuit with a grounding receptacle. Do not use an outlet that is not grounded. Do not use the sprayer if the electrical cord has a damaged ground prong. Only use an...
Page 8 - General Repair Information
General Repair Information 8 309477F General Repair Information • Keep all screws, nuts, washers, gaskets, and electrical fittings removed during repair procedures. These parts are not normally provided with replacement assemblies. • Test repair after problem is corrected. • If sprayer does not oper...
Page 9 - Basic Troubleshooting
Basic Troubleshooting 309477F 9 Basic Troubleshooting The following troubleshooting guidelines are included here as preemptive measures against Advanced Troubleshooting, page 11. Problem Cause Solution Power switch is on and sprayer is plugged in, but motor does not run and pump does not cycle Press...
Page 11 - Advanced Troubleshooting; General Problem: Motor Does Not Operate
Advanced Troubleshooting 309477F 11 Advanced Troubleshooting WARNING Page 4. General Problem: Motor Does Not Operate Specific Problem Cause Solution Power switch is on and sprayer is plugged in; pump does not cycle See Basic Troubleshooting , page 9 Basic mechanical problems Paint is frozen or harde...
Page 13 - General Problem: Circuit Breaker is Tripping
Advanced Troubleshooting 309477F 13 Sprayer Wiring Problems (cont.) Motor thermal overload cutoff switch damaged. Thermal Overload , page 7. 1. Unplug sprayer electrical cord.2. Remove motor harness from control card3. Check for continuity between yellow leads or motor harness. 4. If thermal relief ...
Page 14 - General Problem: Erratic Motor Operation
Advanced Troubleshooting 14 309477F Building circuit breaker opens as soon as sprayer is plugged into outlet and sprayer is NOT turned on. NOTE: Remove enclosure mounting screws and pull enclosure away from drive housing. Take care not to pull on leads from electrical cord and power switch. Sprayer ...
Page 15 - General Problem: Low or Fluctuating Output
Advanced Troubleshooting 309477F 15 General Problem: Low or Fluctuating Output Specific Problem Cause Solution Pump cycles, but output is low or surging See Basic Troubleshooting , page 9. Worn or obstructed pump valves Check for worn pump valves as follows: 1. Prime sprayer with paint.2. Trigger sp...
Page 17 - General Problem: No Output; General Problem: Excessive Pressure Build Up
Advanced Troubleshooting 309477F 17 General Problem: No Output Specific Problem Cause Solution Power switch is on and sprayer is plugged in but pump does not cycle See Basic Troubleshooting, page 9. Motor runs but pump does not cycle Gear and/or yoke are damaged (XR9 only) Replace gear and yoke usin...
Page 18 - List of Kits
List of Kits 18 309477F List of Kits Kit Number Models/Series Kit Description 235014 All Prime/Spray Drain Valve 243082 All Inlet Strainer (or inlet of suction tube) 243090 XR9 Pump Repair (pump packing module) 245077 dx Pump Inlet Valve Module 245070 XR9 Pump Inlet Valve Module 15A473 dx, XR9 Serie...
Page 19 - Motor Diagnostics
Motor Diagnostics 309477F 19 Motor Diagnostics Check for electrical continuity in motor armature, windings and brush as follows: If Motor Diagnostics reveal a damaged motor or if motor brushes are shorter than 6.4 mm (1/4 in.) or if the motor shaft cannot turn, replace the motor using Motor Kit , pa...
Page 20 - Control Board Diagnostics; Pump Diagnostics; Pump Service
Control Board Diagnostics 20 309477F Control Board Diagnostics Check for a damaged control board or pressure control switch as follows: 1. Relieve pressure. 2. Unplug electrical cord. 3. Remove four cover screws and front cover (XR9).Remove motor enclosure (dx). 4. Remove yoke and guide rods (XR9 mo...
Page 21 - Parts; dx Pressure Roller/Spray System
Parts 309477F 21 Parts dx Pressure Roller/Spray System Model 232736, 232737, 232738 Ref No. Part No. Description Qty 2 243082 STRAINER 1 3 244035 DEFLECTOR, barbed 1 5 15A473 TUBE, suction 1 12 15A475 TUBE, spray 1 13 115489 CLAMP, drain tube 2 15 15A680 FRAME, stand 1 16 15H772 LEG, stand 2 18 1139...
Page 23 - Pressure Roller Assembly
Parts 309477F 23 Pressure Roller Assembly Model 245589 75a 15A586 TUBE, extension 1 75b 245999 CAP, end, roller 1 75c 246277 CAP, end, roller 1 75d 15B065 CORE, roller 1 75e 186678 BRUSH, roller, 9 in. x 1/2 in. nap 1 75f 197106 CLIP, roller 1 a e b d c f
Page 24 - XR9 Spray System
Parts 24 309477F Parts XR9 Spray System Model 232751, 232752, 232753 Ref No. Part No. Description Qty 1 195126 PUMP, housing 1 2 243090 KIT, pump repair 1 13 243094 KIT, outlet valve (includes #17) 1 17 103338 PACKING, o-ring, outlet valve 1 18 195947 FILTER, adapter 1 19 243070 PUMP, filter, InstaC...
Page 27 - XR9 Spray System Labels
Parts 309477F 27 XR9 Spray System Labels Ref No. Part No. Description Qty 149 195792 LABEL, warning, English Japanese, Chinese, Korean 1 195793 LABEL, warning, French, Spanish, German 1 195794 LABEL, warning, Portuguese, Dutch, Italian, Greek 1 195795 LABEL, warning, Swedish, Danish, Finnish, Norweg...
Page 28 - Technical Data
Technical Data 28 309477F Technical Data dx Roller/Spray System XR9 Sprayer Working pressure range 0 - 207 bar, 21 MPa (0 - 3,000 psi) 0 - 207 bar, 21 MPa (0 - 3,000 psi) Electric motor 3.5 AMP (open frame, universal) 4.5 AMP (permanent magnet DC) Operating horsepower 3/8 7/8 Maximum delivery (with ...
Page 29 - Graco Warranty
Graco Warranty 309477F 29 Graco Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended...