Graco SMVector - Frequency Inverter- Manuals

Page 2 - Contents

1 SV01M 1 Safety Information .................................................................................................... 3 2 Technical Data .......................................................................................................... 6 2.1 Standards and Application Conditions ....

2 SV01M This documentation applies to the SMV frequency inverter and contains important technical data regarding the installation, operation, and commissioning of the inverter. These instructions are only valid for SMV frequency inverters with software revision 4.23 or higher For version 4.23 softwa...

Page 4 - Safety Information; General

3 SV01M Safety Information 1 Safety Information General Some parts of Lenze AC Tech controllers can be electrically live and some surfaces can be hot. Non-authorized removal of the required cover, inappropriate use, and incorrect installation or operation creates the risk of severe injury to personn...

Page 5 - Operation; (characterizes the severity of the danger); NOTE

4 SV01M Safety Information Explosion Proof Applications Explosion proof motors that are not rated for inverter use lose their certification when used for variable speed. Due to the many areas of liability that may be encountered when dealing with these applications, the following statement of policy...

Page 6 - Directive; with mains choke; DANGER! Hazard of Electrical Shock; reinforced insulation; Safety Information in accordance with UL:

5 SV01M Safety Information Harmonics Notification in accordance with EN 61000-3-2, EN 61000-3-12: Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up t...

Page 7 - Technical Data; Standards and Application Conditions

6 SV01M Technical Data 2 Technical Data 2.1 Standards and Application Conditions Conformity CE Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives Approvals UL508C Underwriters Laboratories -Power Conversion Equipment Input voltage phase imbalance < 2% Supported Power Systems TTTN − For c...

Page 8 - SMV Type Number Designation; ESV; Input Line Filter

7 SV01M Technical Data 2.2 SMV Type Number Designation The table herein describes the Type numbering designation for the SMVector Inverter models. ESV 152 N0 2 T X B Electrical Products in the SMVector Series Power Rating in kW: 251 = 0.25kW (0.33HP) 113 = 11.0kW (15HP) 371 = 0.37kW (0.5HP) 153 = 15...

Page 9 - Ratings

8 SV01M Technical Data 2.3 Ratings 120V / 240VAC Models Mains = 120V Single Phase (1/N/PE) (90...132V), 240V Single Phase (2/PE) (170...264V); 48...62Hz Type Power Mains Current Output Current Heat Loss (Watts) Hp kW 120V A 240V A Cont (I n ) A Max I % N1/IP31 N4X/IP65 No filter N4X/IP65 W/ filter E...

Page 11 - Type

10 SV01M Technical Data 600VAC Models 600V Three Phase (3/PE) (425...660V); 48...62Hz Type Power Mains Current Output Current Heat Loss (Watts) Hp kW A Cont (I n ) A Max I % N1/IP31 N4X/IP65 No filter N4X/IP65 W/ filter ESV751--6T-- 1 0.75 2 1.7 200 37 31 ESV152--6T-- 2 1.5 3.2 2.7 200 51 43 ESV222-...

Page 12 - Installation; Dimensions and Mounting

11 SV01M Installation 3 Installation 3.1 Dimensions and Mounting WARNING! Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatu...

Page 15 - NEMA 4X (IP65) Models with Disconnect Switch

14 SV01M Installation 3.1.4 NEMA 4X (IP65) Models with Disconnect Switch b2 b b1 a a1 c c1 s1 s2 s2 s1 Mounting Screws 4 x #8 32 10 lb in 4 x M4 1 2 Nm ( ) Type a in (mm) a1 in (mm) b in (mm) b1 in (mm) b2 in (mm) c in (mm) c1 in (mm) s1 in (mm) s2 in (mm) m lb (kg) AA1 ESV371N01SM_; ESV371N02YM_;ES...

Page 16 - Electrical Installation; Installation After a Long Period of Storage; Power Connections; Hazard of electrical shock!; Mains Connection to 120VAC Single-Phase Supply; PE L1 L2 N

15 SV01M Installation 3.2 Electrical Installation Installation After a Long Period of Storage STOP! Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors.If input power has not been applied to the drive for a peri...

Page 17 - Mains Connection to 240VAC Single-Phase Supply; Mains Connection to Three-Phase Supply

16 SV01M Installation 3.2.1.2 Mains Connection to 240VAC Single-Phase Supply ESV...N01S... PE L1 L2 N PE L1 L2 ESV...N01S... PE L1 L2 N PE L1 N ESV...N02Y...(2/PE AC) PE L1 L2 L3 PE L1 L2 ESV...N02Y...(1/N/PE AC) PE L1 L2 L3 PE L1 N ESV...N02S...(2/PE AC) PE L1 L2 PE L1 L2 ESV...N02S...(1/N/PE AC) P...

Page 18 - Installation Recommendations for EMC Compliance; Refer to Appendix A for; With Filter and/or integrated line disconnect

17 SV01M Installation 3.2.1.5 Installation Recommendations for EMC Compliance For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located a...

Page 21 - Notes for Fuse and Cable Table:; Control Terminals

20 SV01M Installation Notes for Fuse and Cable Table: (1) Installations with high fault current due to large supply mains may require a type D circuit breaker. (2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent. (3) Thermomag...

Page 22 - Control Terminal Strip Descriptions; F L

21 SV01M Installation Control Terminal Strip Descriptions Terminal Description Important 1 Digital Input: Start/Stop input resistance = 4.3k W 2 Analog Common 5 Analog Input: 0...10 VDC input resistance: >50 k W 6 Internal DC supply for speed pot +10 VDC, max. 10 mA 25 Analog Input: 4...20 mA inp...

Page 23 - Commissioning; Local Keypad & Display; CTRL; -Character plus CTRL Display; Stops the drive, regardless of which mode the drive is in.

22 SV01M Commissioning 4 Commissioning 4.1 Local Keypad & Display SMV Models: 0.33-10HP (0.25-7.5kW) SMV Models: 15HP (11kW) and greater FWD AUTO REV STOP RUN FWD AUTO REV CTRL REMOTE LOCAL MANAUTO Hz % RPM AMPS /UNITS STOP RUN 4-Character Display 4-Character plus CTRL Display Display START BUTT...

Page 24 - Display; RUN LED: Indicates that the drive is running.; s t; ] mode button to accept the new control mode selection.; CTRL LEDs; START CONTROL

23 SV01M Commissioning Display INDICATING LEDs (on 4-character display) FWD FWD LED: Indicate the present rotation direction is forward. Refer to ROTATION description above. REV REV LED: Indicate the present rotation direction is reverse. Refer to ROTATION description above. AUTO AUTO LED: Indicates...

Page 25 - HZ: current display value is in Hz; Drive Display and Modes of Operation

24 SV01M Commissioning Display START CONTROL The REMOTE/LOCAL LEDs indicate the current start control source. If the start control source is a remote keypad or the network, then both LEDs will be OFF. REFERENCE CONTROL The AUTO/MANUAL LEDs indicate the current reference control source.IF P113 = 0 or...

Page 26 - Parameter Setting; Status/Fault messages; StoP; EPM Module

25 SV01M Commissioning 4.3 Parameter Setting Status/Fault messages Change Parameters StoP 60.0 F.AF F.UF CL Err p100 p104 p541 60 s P194 = 0000 PASS 0225 M M 15 s M M 20.0 12.0 V0106 4.4 Electronic Programming Module (EPM) The EPM contains the drives operational memory. Parameter settings are stored...

Page 27 - Parameter Menu; Basic Setup Parameters; • An

26 SV01M Commissioning 4.5 Parameter Menu 4.5.1 Basic Setup Parameters Code Possible Settings IMPORTANT No. Name Default Selection Start Control Source 0 0 Local Keypad Use RUN button on front of drive to start 1 Terminal Strip Use start/stop circuit wired into the terminal strip. Refer to section 3...

Page 31 - Code; WARNING

30 SV01M Commissioning 4.5.2 I/O Setup Parameters Code Possible Settings IMPORTANT No. Name Default Selection Assertion Level 2 1 Low P120 and the Assertion Level switch must both match the desired assertion level unless P100, P121…P124 are all set to 0. Otherwise an F.AL fault will occur. 2 High 2 ...

Page 35 - Advanced Setup Parameters

34 SV01M Commissioning 4.5.3 Advanced Setup Parameters Code Possible Settings IMPORTANT No. Name Default Selection Analog Inputs Configuration 0 0 TB5: (0-10 VDC); TB25: (4-20mA)1 TB5: (0 - 5 VDC); TB25: (4-20mA)2 TB5: (2 - 10 VDC); TB25: (4-20mA)4 TB5: (0-10 VDC); TB25: (0-20mA)5 TB5: (0 - 5 VDC); ...

Page 38 - GF

37 SV01M Commissioning Code Possible Settings IMPORTANT No. Name Default Selection Motor Braking 0 Disabled Flux brake OFF. 1 Braking with BUS threshold When drive is in deceleration and V bus > V dece e a ion freeze (114% of the rated V bus ), the flux brake will be turned ON. 2 Braking always o...

Page 39 - PID Parameters

38 SV01M Commissioning Code Possible Settings IMPORTANT No. Name Default Selection p1 Program Selection NOTE 4 Resetting to 50 and 60 Hz default settings will set the Assertion Level (P120) to “2” (High). P120 may need to be reset for the digital input devices being used. An fault may occur if P120 ...

Page 41 - Vector Parameters

40 SV01M Commissioning Code Possible Settings IMPORTANT No. Name Default Selection Auto Rinse in Sleep Mode 0 0 Disabled Activated in sleep mode only.Sleep Recovery cancels Auto Rinse 1 Enabled 5 Time Delay between Auto Rinses 30.0 0.0 {min} 6553.5 Time delay reset by re/entering sleep mode Auto Rin...

Page 43 - Network Parameters

42 SV01M Commissioning 4.5.6 Network Parameters Code Possible Settings IMPORTANT No. Name Default Selection Network Protocol 0 Not Active This parameter setting is based upon the network or I/O module that is installed. 1 Remote Keypad2 Modbus RTU3 CANopen4 DeviceNet5 Ethernet6 Profibus7 Lecom-B8 I/...

Page 44 - Diagnostic Parameters

43 SV01M Commissioning 4.5.7 Diagnostic Parameters Code Display Range (READ ONLY) IMPORTANT No. Name Fault History • Displays the last 8 faults• Format: n.xxx where: n = 1..8, 1 is the newest fault; xxx = fault message (w/o the . ) • Refer to section 5.3 Software Version Format: x.yz Drive ID A flas...

Page 47 - Sequencer Parameters

46 SV01M Commissioning 4.5.9 Sequencer Parameters The P700 Sequencer parameters are listed herein. Refer to section 4.5.7 for P56x Sequencer Diagnostic Parameters. The sequencer function consists of 16 step segments, each individual step segment can have its own ramp time, time spent in individual s...

Page 48 - P708 rescales the following sequencer related parameters:

47 SV01M Commissioning Code Possible Settings IMPORTANT No. Name Default Selection Sequencer: Time units/scaling 0 0 0.1 {sec} 6553.5 Setup units/scaling for all sequencer time related parameters 1 1 {sec} 65535 2 1 {min} 65535 NOTE: P708 rescales the following sequencer related parameters: - Segmen...

Page 53 - Scaling/units depend on P708

52 SV01M Commissioning Code Possible Settings IMPORTANT No. Name Default Selection Segment #15 Segment #15 Frequency Setpoint 0.0 -500.0 {Hz} 500.0 If P112 = 1, negative sign forces reverse direction 1 Segment #15Accel/Decel Time 20.0 0.0 {sec} 3600.0 2 Segment #15Time in current step 0.0 0 0.0 {P70...

Page 54 - Keep Running

53 SV01M Commissioning Code Possible Settings IMPORTANT No. Name Default Selection End Segment: TB30 Analog Output Value 0.00 0.00 {VDC} 10.00 TB30 configuration parameter must be set to accept this value: P150 = 10 End Segment:Drive Action 0 0 Keep Running Recovery: Toggling the START SEQUENCE will...

Page 55 - Sequencer Flow Diagram Left; Sequencer Flow Diagram

54 SV01M Commissioning 4.5.9.1 Sequencer Flow Diagram Left Drive Stop/Start Control TB -1 3C TB -1 3B TB -1 3A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P701 P702 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P703 P 121 24 P 122 24 P 123 24 3 P 700 0 2 Sequencer mode dis...

Page 56 - Sequencer Flow Diagram Right

55 SV01M Commissioning 4.5.9.2 Sequencer Flow Diagram Right 2 P 715 P 71 6 P 717 1 P 710 P 71 1 P 712 4 P 725 P 72 6 P 727 3 P 720 P 72 1 P 722 6 P 735 P 736 P 737 5 P 730 P 73 1 P 732 8 P 745 P 746 P 747 7 P 740 P 74 1 P 742 10 P 755 P 756 P 757 9 P 750 P 751 P 752 12 P 765 P 766 P 767 11 P 760 P 7...

Page 57 - Sequencer Status; The drive can only be restarted if the error message has been reset.

56 SV01M Commissioning 4.5.9.3 Sequencer Status Segment 1 active P714 P719 P724 P729 P734 P739 P744 P749 P754 P759 P764 P769 P774 P779 P784 P789 P794 TB30 Segment 16 active Segment 15 active Segment 14 active Segment 13 active Segment 12 active Segment 11 active Segment 10 active Segment 9 active Se...

Page 58 - Troubleshooting and Diagnostics; Status/Warning Messages; Cause

57 SV01M Troubleshooting and Diagnostics 5 Troubleshooting and Diagnostics 5.1 Status/Warning Messages Status / Warning Cause Remedy DC-injection brake active DC-injection brake activated• activation of digital input (P121...P124 = 18) • automatically (P110 = 2, 4...6)• automatically (P111 = 1, 3) D...

Page 59 - Drive Configuration Messages; Configuration Display; EU; Fault Messages; will not appear in the fault message.

58 SV01M Troubleshooting and Diagnostics 5.2 Drive Configuration Messages When the Mode button is pressed and held, the drive’s display will provide a 4-digit code that indicates how the drive is configured. If the drive is in a Stop state when this is done, the display will also indicate which cont...

Page 60 - Fault

59 SV01M Troubleshooting and Diagnostics Fault Cause Remedy (1) Dynamic Braking fault Dynamic braking resistors are overheating • Increase active decel time (P105, P126, P127). • Check mains voltage and P107 External fault • P121…P124 = 21 and that digital input has been opened. • P121…P124 = 22 and...

Page 62 - Appendix; Appendix A; Permissable Cable Lengths

61 SV01M Appendix Appendix A A.1 Permissable Cable Lengths The table herein lists the permissable cable lengths for use with an SMV inverter with an internal EMC filter. NOTE This table is intended as a reference guideline only; application results may vary. The values in this table are based on tes...

Page 66 - Lenze AC Tech Corporation

Lenze AC Tech Corporation 630 Douglas Street • Uxbridge, MA 01569 • USA Sales: 800 217-9100 • Service: 508 278-9100 www.lenzeamericas.com Document: SV01M-e1