Graco PRECISIONSWIRL 310554V- Manuals

Page 2 - List of Models; Tool Mounted Dispensers; Cable Assemblies

List of Models 2 310554V List of Models Tool Mounted Dispensers Part No. 241658, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123, 243403, 617829, 617870 and 918616. Part No. 234029, Series A PrecisionSwirl Orbital Dispenser and Control Assembly Kit includes 233123,...

Page 3 - Contents

List of Models 310554V 3 Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Tool Mounted Dispensers . . . . . . . . . . . . . . . . . . 2 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 4 - Warnings; WARNING

Warnings 4 310554V Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol aler ts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-s...

Page 8 - Unpacking and Repacking; Unpacking the Product; On–site Service

Unpacking and Repacking 8 310554V Unpacking and Repacking Unpacking the Product The PrecisionSwirl orbital dispenser and control assem-bly were carefully packaged for shipment by Graco. When the package arrives, perform the following proce-dure to unpack the units: 1. Inspect the shipping box carefu...

Page 9 - PrecisionSwirl Overview; PrecisionSwirl Capabilities

PrecisionSwirl Overview 310554V 9 PrecisionSwirl Overview PrecisionSwirl Capabilities The PrecisionSwirl orbital dispenser is regulated through the control assembly. The orbital dispenser is used to swirl sealant and adhesives in a variety of appli-cations. In a basic robotic system, the control ass...

Page 11 - Installing the Control Assembly; Mounting the Control Assembly

Installing the Control Assembly 310554V 11 Installing the Control Assembly To install the control assembly: • Prepare to install the control assembly • Mount the control assembly • Ground the control assembly (electrically) • Connect control assembly to a power source • Check resistance between the ...

Page 12 - Mounting the Control Assembly (continued)

Installing the Control Assembly 12 310554V Mounting the Control Assembly (continued) F IG . 4 7.05 (171.1 mm) 16.00 (406.4 mm) 14.50 (368.3 mm) 14.50 (368.3 mm) 16.00 (152.4 mm) NOTE: Hidden lines depict thehole pattern for mounting the controlassembly. NOTE: Conrol assembly must bereadily accessibl...

Page 13 - Installation; Grounding the Control Assembly

Installation 310554V 13 Installation Grounding the Control Assembly Connect a ground wire from the GND terminal in the PrecisionSwirl control assembly (shown in F IG . 5) to a true earth ground. FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD To reduce the risk of fire, explosion, or electric shock:• The...

Page 14 - Connecting the Control Assembly to a Power Source

Installation 14 310554V Connecting the Control Assembly to a Power Source Perform the following procedure to connect the control assembly to a power source. Have a qualified electrician connect the PrecisionSwirl control assembly to a grounded electrical source that has the following required servic...

Page 15 - Connecting the Control Assembly to a Power Source (continued)

Installation 310554V 15 Connecting the Control Assembly to a Power Source (continued) Checking Resistance Between the Control Assembly and the True Earth Ground Have a qualified electrician check the resistance between each system component and the true earth ground. The resistance must be less than...

Page 16 - Installing the Dispense Valve; Mounting the Dispense Valve

Installing the Dispense Valve 16 310554V Installing the Dispense Valve To install the dispense valve: • Mount the dispense valve • Connect the air lines • Connect material hose Mounting the Dispense Valve Attach the dispense valve to the mounting bracket on a stationary support or robotic arm, using...

Page 17 - Installing Cable Assemblies

Installing Cable Assemblies 310554V 17 Installing Cable Assemblies Connecting the Motor Control Cable Motor control cables are supplied in four lengths, 6 ft (1.8 m), 9 ft (2.7 m), 15 ft (4.6 m), and 55 ft (16.8). The 55 ft cable may be used by itself. The 6 ft, 9 ft, and 15 ft cable must be used wi...

Page 18 - Connecting the Motor Control Cable (continued)

Installing Cable Assemblies 18 310554V Connecting the Motor Control Cable (continued) F IG . 9 0/7%2 -/4/2&!5,4 25. -!). 25.%.!",% #/.42/,3%,%#4 !54/-!4)# -!.5!, -!.5!,30%%$#/.42/, ti0657B Motor Control Cable (15 ft) Motor Control Cable (55 ft)

Page 20 - Verifying Ground Continuity; Verifying Ground Continuity; Adjusting the Orbital Dispenser

Verifying Ground Continuity 20 310554V Verifying Ground Continuity Verifying Ground Continuity Verify ground continuity between: • True earth ground and the control assembly ground terminal • The orbital dispenser and the robot Adjusting the Orbital Dispenser The PrecisionSwirl orbital dispenser is ...

Page 21 - PrecisionSwirl Module Operation

PrecisionSwirl Module Operation 310554V 21 PrecisionSwirl Module Operation Reading the PrecisionSwirl Control Assembly Controls and Indicators Table 1 describes the controls on the PrecisionSwirl control assembly. See F IG . 12 for an illustration of the controls and indicators. Table 1. Control Ass...

Page 22 - Setting Operation Modes

PrecisionSwirl Module Operation 22 310554V Setting Operation Modes The PrecisionSwirl module has two operating states: • Automatic mode — enables the PrecisionSwirl orbital dispenser to be controlled by a remote signal source, such as a robot control. Motor speed can be controlled by a 0-10 VDC anal...

Page 23 - Using Automatic Mode

PrecisionSwirl Module Operation 310554V 23 Using Automatic Mode Entering Automatic Mode To put the PrecisionSwirl module into Automatic mode: 1. Make sure the POWER indicator, shown in F IG . 12, is lit at the control assembly. If it is not, turn the MAIN power switch to the ON position, turning on ...

Page 24 - Adjusting Orbital Dispenser Motor Speed

PrecisionSwirl Module Operation 24 310554V Adjusting Orbital Dispenser Motor Speed Adjust the orbital dispenser motor speed in the manual or automatic control mode as described in the following para-graphs. Manual Mode: Adjust motor speed by rotating the MANUAL SPEED CONTROL knob on the control box....

Page 25 - Troubleshooting

Troubleshooting 310554V 25 Troubleshooting Some solutions require disassembling the dispense valve or orbital dispenser. Always relieve system pressure before performing these procedures. Table 3 provides troubleshooting information. For other troubleshooting situations, call your Graco distributor....

Page 26 - Control Assembly Service; Servicing the Control Assembly; Light Bulb Removal

Control Assembly Service 26 310554V Control Assembly Service Servicing the Control Assembly This part of the manual provides information about the following control assembly components: • Indicator Lamp Button and Select Switch (page 26) • Light Bulb (page 26) • MAIN Power Switch (page 27) • Potenti...

Page 27 - MAIN Power Switch Removal

Control Assembly Service 310554V 27 7. Return the control assembly to normal operating condition. MAIN Power Switch Removal Remove the MAIN power switch as follows: 1. Shut off system power at the main circuit breaker. 2. At the control assembly, move the MAIN power switch to the OFF position. See F...

Page 28 - Potentiometer Removal

Control Assembly Service 28 310554V Potentiometer Removal Remove the potentiometer as follows: 1. Shut off system power at the main circuit breaker. 2. At the control assembly, move the MAIN power switch to the OFF position. 3. Unlock and open the hinged cover of the control assembly. 4. Pull lead w...

Page 29 - Panel Assembly Service

Panel Assembly Service 310554V 29 Panel Assembly Service This part of the manual provides information about the following panel assembly components: • Swirl Control Board (page 30) • RFI Filter (page 31) • Relay (page 32) • Fuse (page 33) F IG . 17 * * '.$ # " ! 6 6 3 3 3 !,!2-2%,! 9/54 ,. ,. 0%...

Page 30 - Swirl Control Board Removal

Panel Assembly Service 30 310554V Swirl Control Board Removal Remove the relay board as follows: 1. Shut off system power at the main circuit breaker. 2. At the control assembly, move the MAIN power switch to the OFF position. 3. Unlock and open the hinged cover of the control assembly. 4. Unplug th...

Page 31 - RFI Filter Removal; RFI Filter Replacement

Panel Assembly Service 310554V 31 RFI Filter Removal Remove the RFI Filter as follows: 1. Shut off system power at the main circuit breaker. 2. At the control assembly, move the MAIN power switch to the OFF position. 3. Unlock and open the hinged cover of the control assembly. 4. Disconnect the wire...

Page 32 - Relay Removal; Relay Replacement

Panel Assembly Service 32 310554V Relay Removal Remove the relay as follows: 1. Shut off system power at the main circuit breaker. 2. At the control assembly, move the MAIN power switch to the OFF position. 3. Unlock and open the hinged cover of the control assembly. 4. With force, carefully pull th...

Page 33 - Fuse Removal; Fuse Replacement

Panel Assembly Service 310554V 33 Fuse Removal Remove the fuse as follows: 1. Shut off system power at the main circuit breaker. 2. At the control assembly, move the MAIN power switch to the OFF position. 3. Unlock and open the hinged cover of the control assembly. 4. Lift to unlock the top of the f...

Page 34 - Control Assembly Parts

Control Assembly Parts 34 310554V Control Assembly Parts Part No. 918616, PrecisionSwirl Control Assembly † These parts are not shown on the parts drawing. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. Ref. No. Part No. Description Qty. 1 241487 CABINET, Precisio...

Page 35 - Part No. 918616, PrecisionSwirl Control Assembly

Control Assembly Parts 310554V 35 Part No. 918616, PrecisionSwirl Control Assembly F IG . 20 POWER MOTOR FAULT RUN MAIN RUN / ENABLE CONTROL S ELECT AUTOMATIC MANUAL MANUAL S PEED CONTROL 0/7%2 3500,9 !54/-!4)##/.42/, #!",% -/4/2 #!",% 2 1 20, 21 31 8, 4, 5 6, 51 46 8037B 8027A

Page 38 - Part No. 241580, PrecisionSwirl Panel Assembly

Control Assembly Parts 38 310554V Part No. 241580, PrecisionSwirl Panel Assembly † These par ts are not shown on the parts drawing. Ref. No. Part No. Description Qty. 1 194693 PLATE 1 2 115215 POWER SUPPLY 1 3 194895 RAIL, mount 2 5 244355 BOARD, swirl control 1 7 102410 SCREW, cap, socket head 2 8 ...

Page 40 - Accessory Parts; Motor Control Cable Assemblies

Accessory Parts 40 310554V Accessory Parts Motor Control Cable Assemblies The motor control cables that are provided with the module are OLFLEX ® brand cables. The 55 ft (16.8) motor cable (617870) can be used alone. Table 5. Motor Control Cables Part Number Length Description 617870 55 ft (16.8 m) ...

Page 42 - Robot Interface Cable Assembly

Accessory Parts 42 310554V Robot Interface Cable Assembly The length of robot interface cable assembly 617829 is 40 ft (12.2 m). F IG . 26 shows the 9-pin cable and identi- fies the cable interface signals. Dispenser Valve Adapter Fittings 45 degree orbiter mount uses reference numbers 2-4. F IG . 2...

Page 43 - Wiring Diagrams

Wiring Diagrams 310554V 43 Wiring Diagrams Motor Controller Wiring, Lines 200-238 #/- 6$# 0/7%23500,9 + #2 #2 25.%.!",% #2 #2 #2 #2 #2 34/0 ' !54/ #2 #2 #2 2 7 -!.5!, .# #2 #2 #2 637)2,* 2/"/4 !.!,/' 6!#(: , , , , 6 6 6 ,. ,. ,. ,. '.$ '.$ &),4%2

Page 45 - Technical Data

Technical Data 310554V 45 Technical Data PrecisionSwirl ™ is a trademark of Graco, Inc. PARKER O LUBE ™ is a trademark of Parker Hannifin Corp. Loctite ® is a registered trademark of the Loctite Corporation. Control AssemblyInput power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 46 - Graco Standard Warranty

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. This manual contains English. MM 310554 Graco Headquarters: Minneapolis International Offices: Bel...