Page 2 - Contents
2 GC-1388F Contents Warnings .......................................................... 3 Important Safety Information ......................... 5 Grounding ........................................................ 6 Set-Up ............................................................... 7 Parts ........
Page 3 - Warnings; Splatter Hazard; WARNING; WARNING
3 GC-1388F Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- specific risk. Refer back to these warnings. Additional, product-specific w...
Page 4 - Pressurized Aluminum Parts Hazard; Plastic Parts Cleaning Solvent Hazard; Skin Injection Hazard; - Use with UL1450 Compliance; XXXX
4 GC-1388F WARNING SKIN INJECTION HAZARD High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment. • Do not point gun at anyone or at any part of the bo...
Page 5 - Important Safety Information; Polyester Resins and Gel-Coats; Isocyanate Conditions
5 GC-1388F Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The highly reactive property which makes...
Page 6 - Grounding
6 GC-1388F This equipment needs to be grounded. Ground the dispense gun through connection to a GlasCraft approved grounded fluid supply hose. Check your local electrical code and related manuals for detailed grounding instructions of all equipment in the work area. A grounding wire and clamp are pr...
Page 7 - Hose Attachment
7 GC-1388F Rotate trigger lock to stop the triggerfrom being activated. Hose Attachment 1. Engage the trigger lock. 2. Attach the (black p/n 21694-25) material hose to the material inlet fitting on the back of the gun. 3. Attach the (yellow p/n 236) solvent line to the solvent inlet fitting on the b...
Page 8 - Repair Parts Kits:; Parts
8 GC-1388F Indy-X Chop Dispense Gun 23575-00 Repair Parts Kits: Part Number Description 23557-00 O-RING KIT 23558-00 MAINTENANCE KIT Standard Equipment Part Number Description 23575-00 Indy X Chop Dispense Gun GC-1388 User Manual Parts
Page 9 - Assembly Drawings
9 GC-1388F 1 2 3 1) Catalyst seat assembly p/n: 23544-00 2) Material seat assembly p/n: E-135 3) Material needle valve assembly p/n: 23545-00 23575-00 Indy X Chop Dispense Gun Assembly Drawings 189018
Page 14 - Daily Maintenance; Pressure Relief Procedure
14 GC-1388F To relieve fluid and air pressures: 1. Push down Yellow slide valve, P/N 21402-00 to bleed off air to system. 2. Open P/N 21228-00 on catalyst pump to recirculation position. 3. Open P/N 21192-00 on bottom of material pump. 4. Verify the Trigger Lock is in the Locked position. Daily Main...
Page 15 - Parts Replacement Procedure; Hose Removal; Maintenance; Notice
15 GC-1388F Parts Replacement Procedure Before performing maintenance on the dispense gun, follow Pressure Relief Procedure. Due to the different o-ring materials and lubricants used in the dispense guns, never submerge or soak any dis - pense gun in any type of solvent. Submerging or soak - ing any...
Page 16 - Needle & Pin Removal Procedures
16 GC-1388F 1 2 3 4 5 Needle & Pin Removal Procedures 1. Remove needle collets. (3/8in. Wrench) 2. Remove set screws. (5/64in. Hex Key) 3. Remove needle guard. 4. Remove pins. 5. Remove needle assemblies. (9/16in. Wrench) Maintenance
Page 17 - Needle Test
17 GC-1388F 21222-00 20507-00 (Retainer) If Packing, P/N 20507-00 and Packing Disks, P/N 20508-00 are removed from Needle and Pack- ing Housing, GlasCraft recommends that these parts always be replaced with NEW packings and packing disks. 1. Ensure spring is seated on needle shoulder. 2. Insert need...
Page 18 - Needle & Pin Reassemble Procedure
18 GC-1388F OK OK 5 3 4 2 1 Flush Needle & Pin Reassemble Procedure 1. Reassemble the needle assemblies to the gun body. Lubricate the o-rings & use teflon tape on the threads. 2. Make sure the gun pins are lubricated and slide them into the gun block and can be seen between the gun block an...
Page 19 - NOT OK; Trigger & Needle Guard Readjustment Procedure
19 GC-1388F NOT OK Set Screws 5/64in. hex key Trigger & Needle Guard Readjustment Procedure If you trigger the gun and notice that one needle is activating before the other and not parallel, fine adjustment is needed. 1. Using a 5/64in. hex key adjust the Set Screw which is NOT making gun pin co...
Page 20 - Packing Nut Adjustment Procedure
20 GC-1388F 1 Remove the triggerfrom gun. Slide itdown and to the side. 2 Slide the gun pins, p/n 23514-00 forward to allow access to the packing nuts. 3 Adjust the packing nuts with a wrench. (3/8in. open end) Packing Nut Adjustment Procedure Maintenance
Page 21 - Options
21 GC-1388F Part Number Orifice Min. Width (in.) Max. Width (in.) Min. Output (lbs.) Max Output (lbs.) 23005- C4 0.040 7 16.5 5.4 10.02 C5 0.050 8.5 15.5 6.36 12.23 C6 0.060 7 17 7.31 11.01 C7 0.070 7 13 8.53 10.58 C8 0.080 10 12.5 10.28 13.03 C9 0.090 7.5 10 11.49 12.36 E4 0.040 6 21 4.01 9.16 E5 0...
Page 23 - Technical Data; Category
23 GC-1388F Technical Data Category Data Maximum Fluid Working Pressure 2000 psi (13.8 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (.69 MPa, 6.9 bar) Typical Flow Rate of Pattern Guns Dependent of spray tip Maximum Fluid temperature 120° F (49° C) Air Inlet Size (Chopper) 1/4-18 NPS Male A Comp...
Page 24 - Graco Ohio Standard Warranty; Graco Ohio Information
Graco Ohio Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited...