Page 3 - Warnings; WARNING
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Theexclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specificrisks. When these symbols appear in the body of this ...
Page 6 - Models
Models Models Models Models All models use a 240 V heater. Applicators with Ni 120 RTD types come with a 6–pinrectangular cordset (24X040 for slim, 24X761 forstandard Dual, and 24W088 for all other models). Slim Slim Slim (Single) (Single) (Single) 24UPart 24UPart 24UPart RTD RTD RTD Type Type Type ...
Page 7 - Component
Component Identification Component Component Component Identification Identification Identification Figure 1 Slim Model Shown on Left, Dual Low ProfileModel Shown on Right A Module B Fluid outlet C Fluid filter D Manifold E Fluid inlet (9/16–18, —6 JIC, 37° flare) F Cordset G Air tubes H Mounting cl...
Page 9 - Installation; NOTICE
Installation Installation Installation Installation Mounting Mounting Mounting NOTICE NOTICE NOTICE To prevent heat transferring into other componentsof the packaging line, ensure that the insulator isinstalled. Low Low Low Profile Profile Profile Models: Models: Models: Use a 3/4 in. (19 mm) wrench...
Page 12 - Operation
Operation Operation Operation Operation Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure Follow the Pressure Relief Procedurewhenever you see this symbol. This equipment stays pressurized until pressureis manually relieved. To help prevent seriousinjury from pressurized ...
Page 13 - Maintenance
Maintenance Maintenance Maintenance Maintenance Material inside the applicator can be near setpointtemperature. Wear protective clothing to avoidsevere burns. Daily: Daily: Daily: Clean hot melt from exterior of applicator. Weekly: Weekly: Weekly: Inspect the applicator, fluid lines, cordset,and sol...
Page 14 - Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Problem Problem Problem Cause Cause Cause Solution Solution Solution Plugged manifold filter Replace manifold filter. See Replace Inlet Filter, page 13 . Clogged hose Clean or replace hose. Failed solenoid valve Check for correct operat...
Page 18 - Check
Troubleshooting Check Check Check Heater Heater Heater Check the continuity of the heater to verify properresistance. If there is no continuity, the heater hasfailed and needs to be replaced. 1. Disable applicator. See Before Beginning Repair, page 20 . 2. Check resistance of the heater using amulti...
Page 20 - Repair
Repair Repair Repair Repair Required Required Required Tools Tools Tools • Phillips screwdriver • Flat blade screwdriver • 3 mm, 4 mm, and 5 mm Allen wrenches • 10 mm, 1/2 in. 11/16 in., and 3/4 in. wrenches • Torque wrenches • Waste container • High-temperature anaerobic thread sealant • High-tempe...
Page 23 - Replace
Repair Replace Replace Replace Cordset Cordset Cordset See Fig 14, page 23 . NOTE: NOTE: NOTE: There are six types of cordsets (17): 24X039 is for slim 100 Ohm RTD controlledapplicators.24X040 is for slim 120 Ohm RTD controlledapplicators.24X760 is for dual 100 Ohm RTD controlledapplicators.24X761 i...
Page 25 - Notes
Page 26 - Parts; SLIM
Parts Parts Parts Parts SLIM SLIM SLIM (25B021, (25B021, (25B021, 25B024) 25B024) 25B024) 1 Apply a thin coating of lubricant to seals. 2 Apply lubricant to the first .05 in. of the threadof the bolts (22) before installing module (2).Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m). 4 Torque to 15–20 in-...
Page 28 - Dual
Parts Dual Dual Dual (25B075, (25B075, (25B075, 25B301) 25B301) 25B301) 7 Apply a thin coating of lubricant to seals. 11 Apply lubricant to the first .05 in. of the threadof the bolts (22) before installing module (2).Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m). 15 Torque to 10–12 in-lb (1.1–1.5 N•m)...
Page 30 - Quad
Parts Quad Quad Quad (25B077, (25B077, (25B077, 25B303) 25B303) 25B303) 7 Apply a thin coating of lubricant to seals. 11 Apply lubricant to the first .05 in. of the threadof the bolts (22) before installing module (2).Torque to 30 +/- 2 in-lb (3.3 +/- 0.2 N•m). 15 Torque to 10–12 in-lb (1.1–1.5 N•m)...
Page 39 - Nozzles
Kits and Accessories Nozzles Nozzles Nozzles (Single (Single (Single Orifice) Orifice) Orifice) Single Single Single 5 5 5 Pack Pack Pack Description Description Description 24P636 24P794 0.008 straight 24P637 24P795 0.010 straight 24P638 24P796 0.012 straight 24P639 24P797 0.016 straight 24P640 24P...
Page 40 - Dimensions; Slim
Dimensions Dimensions Dimensions Dimensions Slim Slim Slim (25B021, (25B021, (25B021, 25B024) 25B024) 25B024) (151.79 mm) 5.976 (64.95 mm) 2.557 (77.90 mm) 3.067 (95.86 mm) 3.774 (69.47 mm) 2.735 (57.15 mm) 2.250 (129.08 mm) 5.082 (19.02 mm) .749 (101.57 mm) 3.999 (17.78 mm) .700 (8.89 mm) .350 (27....
Page 45 - Technical
Technical Data Technical Technical Technical Data Data Data 334627D 45