Page 2 - WARNING; FIRE AND EXPLOSION HAZARD
310548 2 WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help pre- vent fire and explosion: D Use equipment only in well ventilated area. D Do not fill fuel tank while engine is running or hot; shut off engine and let it cool...
Page 4 - General Repair Information; Grounding
310548 4 General Repair Information WARNING MOVING PARTS HAZARD To reduce risk of serious injury, do not touch moving parts with fingers or tools while testing repair. Shut off sprayer when repairing. Install all covers, gas- kets, screws and washers before operat- ing sprayer. 1. Keep all screws, n...
Page 5 - Maintenance; Pressure Relief Procedure; CAUTION
5 310548 Maintenance WARNING INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing flu...
Page 6 - Troubleshooting
310548 6 Troubleshooting Relieve pressure ; page 5. PROBLEM CAUSE SOLUTION Gas engine pulls hard (won’t start) Hydraulic pressure is too high Turn hydraulic pressure knob counterclockwise to lowest setting Gas engine will not start Switch OFF, low oil, no gasoline Consult engine manual, supplied Gas...
Page 7 - Hydraulic Pump; Removal
7 310548 Hydraulic Pump Removal 1. Relieve pressure ; page 5. Let hydraulic system cool before beginning ser- vice. 2. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair. 3. Remove drain plug (40) and oil filter (47) and allow hydraulic oil to drain. 4. Fig. 2. ...
Page 9 - Fan Belt; Installation
9 310548 Fan Belt Removal 1. Relieve pressure ; page 5. 2. Fig. 3. Unlatch T-handle (125). 3. Rotate belt guard (117) up. 4. Lift engine (119) up to remove tension on belt (44). 5. Remove belt from pulley (43) and fan (96). Installation 1. Thread belt (44) around drive pulley (43) and fan pulley (96...
Page 10 - Engine
310548 10 Engine Removal NOTE: All service to the engine must be performed by an authorized HONDA dealer. 1. Relieve pressure ; page 5. 2. Fig. 4. Loosen motor clamp (55). Swing motor retainer bracket (105) out. 3. Do Fan Belt, Removal ; page 9. 4. Remove engine (119) and rocker plate (99) from spra...
Page 11 - Hydraulic Motor Yoke
11 310548 Hydraulic Motor Yoke Removal 1. Relieve pressure ; page 5. 2. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair. 3. Remove pump pin (21) and retainer clip (120), page 14. 4. Fig. 5. Remove hydraulic lines (93, 95) from fit- tings (16) at top left and ...
Page 14 - Displacement Pump
310548 14 Displacement Pump See manual 309277 for pump repair instructions. Removal 1. Flush pump. 2. Relieve pressure ; page 5. 3. Fig. 7. Remove suction tube (114) and paint hose (63) (remove at swivel end). Fig. 7 ti2272a 63 114 4. Fig. 8. Push retaining spring up; push out pin (21). Fig. 8 21 ti...
Page 15 - Notes
Page 22 - GH200 Sprayers with Spray Gun and Hoses
310548 22 GH200 Sprayers with Spray Gun and Hoses 233941 Includes 201 and 202 RefNo. Part No. Description Qty 201 233940 GH200 1 See cover and Parts, pages 16 -- 21 202 287037 KIT, gun, Contractor 1 3300 psi (227 bar, 22.7 MPa)includes 202a -- 202d 202a 240797 HOSE, grounded, nylon; 3/8 in. ID; 1 cp...
Page 24 - Graco Standard Warranty
310548 24 Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limi...