Page 2 - Contents; Warnings; Technical Data
2 GC-1412D Contents Warnings Warnings ............................................................................................................................................................ 3 Important Safety Information .............................................................................
Page 3 - CTPKPIU; SUHYHQW¿UHDQGH[SORVLRQ
GC-1412D 3 9CTPKPIU The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure- VSHFL¿FULVN5HIHUEDFNWRWKHVHZDUQLQJV$GGLWLRQDOSURGXFWVSHFL¿FZDUQLQJVPD\EHIRX...
Page 5 - Important Safety Information; MEKP is among the more hazardous materials; Polyester Resins and Gel-Coats; GlasCraft; recommends that you consult OSHA
GC-1412D 5 Important Safety Information Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. Proper handling of the “unstable (reactive)” chemicals presents a GH¿QLWHFKDOOHQJHWRWKHSODVWLFVLQGXVWU\7KHKLJKO\UHDFWLYHSURSHUW\ZKLFKPDNHV0(.3 valuable...
Page 6 - Grounding
6 GC-1412D This equipment needs to be grounded. Ground the spray gun through connection to a *ODV&UDIWDSSURYHGJURXQGHGÀXLGVXSSO\KRVH &KHFN\RXUORFDOHOHFWULFDOFRGHDQGUHODWHGPDQXDOV for detailed grounding instructions of all equipment in WKHZRUNDUHD A grounding wire and clamp are provided, asse...
Page 9 - FOR INDY CHOPPER GUN INSTALLATION BEGIN
GC-1412D 9 7. Remove the pump inlet saftey cap and drain the testing oil into an open container. Attach green SLFNXSKRVHWRWKHSXPSLQOHW¿WWLQJDQGWLJKWHQ 8. $WWDFKJUHHQSLFNXSKRVHWRWKHSLFNXSWXEH FOR INDY CHOPPER GUN INSTALLATION BEGIN STEPS 9 THROUGH 13 . FOR FORMULA CHOPPER GUN INSTALLATION BEGIN STEPS...
Page 10 - Indy Chopper Gun Option
10 GC-1412D 9. a. Lay all of the hoses out straight. E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONLY. c. Install the assembly from step “b” to the material hose and attach the 3 ft. whip hose p/n H42503 to the other end. 10. 6OLGHWKHVXSSOLHG³EODFNVFXIIMDFNHW´SQ)0 over the hose assemb...
Page 11 - WDUWDSSUR[LQEDFNIURPWKHJXQDQGWDSH
GC-1412D 11 11. a. Attach the hoses to the gun. E group the hoses together as shown and wrap them with tape about every 2 feet. c. 6WDUWDSSUR[LQEDFNIURPWKHJXQDQGWDSH WKHHQGRIWKH³EODFNVFXIIMDFNHW´ZLWKEODFNWDSH6SUHDGWKH³EODFNVFXIIMDFNHW´RXWVRLW¿WVVQXJDURXQGWKHKRVHVDQGWDSHWKHRWKHUHQGZLWKEODFNWDSH Yello...
Page 12 - Start At This End; Secure the four hoses to; Start Fiberglass Roving Here; See Detail; From Spool
12 GC-1412D 12. Start At This End Route the four hoses from the JXQWKURXJKWKHERRPDVVKRZQXVLQJELQGLQJVWUDSVSQWRVHFXUHWKHKRVHVWRWKHERRP 5RXWHWKHIRXUKRVHVEHWZHHQthe two springs. Secure the four hoses to WKHERRPZLWKELQGLQJVWUDSVSQ Secure the four hoses to WKHERRPZLWKELQGLQJVWUDSVSQ Start Fiberglass Rovi...
Page 13 - TO BOOM; Attach the hoses to the unit as shown.
GC-1412D 13 TO BOOM 13. Attach the hoses to the unit as shown. Yellow Solvent Hose %ODFN0DWHULDO+RVH Clear Tubing 3/8 in. Stainless Catalyst Hose Red Air HoseRed Solvent Air Tubing Clear Tubing 1/4 in. Clear Tubing 1/8 in. Place decal here Set-Up
Page 14 - Formula Chopper Gun Option
14 GC-1412D 14. a. Lay all of the hoses and trigger air tubing out straight. E ,QVWDOO¿WWLQJVSQ¶VDQG using PTFE tape on the NPT threads ONLY. c. Install the assembly from step “B” to the material hose and attach the 3 ft. whip hose p/n H42503 to the other end. 15. 6OLGHWKHVXSSOLHG³EODFNVFXIIMDFNHW´S...
Page 16 - Start At This End; HFXUHWKH¿YHKRVHVWRWKH
16 GC-1412D 17. Start At This End 5RXWHWKH¿YHKRVHVIURPWKHJXQWKURXJKWKHERRPDVVKRZQXVLQJELQGLQJVWUDSVSQWRVHFXUHWKHKRVHVWRWKHERRP 5RXWHWKH¿YHKRVHVEHWZHHQthe two springs. 6HFXUHWKH¿YHKRVHVWRWKH ERRPZLWKELQGLQJVWUDSVSQ 6HFXUHWKH¿YHKRVHVWRWKH ERRPZLWKELQGLQJVWUDSVSQ Start Fiberglass Roving Here 5RXWH¿EHUJ...
Page 17 - Place decal here
GC-1412D 17 TO BOOM 18. Attach the hoses to the unit as shown. Yellow Solvent Hose %ODFN0DWHULDO+RVH Stainless Catalyst Hose Red Air HoseRed Solvent Air Tubing Remove plug and install elbow ¿WWLQJSQ Trigger Air Clear Tubing Clear Tubing 3/8 in. Clear Tubing 1/4 in. Clear Tubing 1/8 in. Place decal h...
Page 18 - SSP-175 Safety Guard Kit; Part
18 GC-1412D SSP-175 Safety Guard Kit SSP-175 Part 1XPEHU Description Qty. SSP-172 SURROUND GUARD 1 SSP-173 LEFT PUMP GUARD 1 SSP-174 ANGLE BRACKET 1 SSP-176 GUARD WINDOW 1 SSP-177 RIGHT PUMP GUARD 1 SSP-178 RIGHT FRONT PUMP GUARD 1 20188-16C SCREW 17 7486-05 FENDER WASHER 4 7486-13 WASHER 3 7734-06 ...
Page 19 - RUHOLHYHÀXLGDQGDLUSUHVVXUHV; Pressure Relief Procedure
GC-1412D 19 7RUHOLHYHÀXLGDQGDLUSUHVVXUHV 1. Push down Yellow slide valve, P/N 21402-00 to bleed off air to system. 2. Open P/N 21228-00 on catalyst pump to recirculation position. 3. Open P/N 21192-00 on bottom of material pump. Pressure Relief Procedure
Page 20 - The following assumes that all connections are tight.; System Start-Up Instructions; 'RQRWXVHTXLFNGLVFRQQHFW¿WWLQJV
20 GC-1412D The following assumes that all connections are tight. System Start-Up Instructions 1. Select a clean dry air supply. 2. Attach a 3/8” or larger air hose to the Air Manifold Inlet. 'RQRWXVHTXLFNGLVFRQQHFW¿WWLQJV 3. Attach grounding clamp assembly, P/N 17440-00, to the slave pump. Attach H...
Page 21 - If you are using the optional Formula gun set the
GC-1412D 21 SSP-160-01 If you are using the optional Formula gun set the trigger air regulator to 100 PSI (7 bar). The trigger air IS NOT to exceed 100 PSI (7 bar). 10. Trigger the Gun into a container until all the air is purged from the resin side of the system. It may be QHFHVVDU\WR+DQGVWURNHWKH&...
Page 22 - Shut-Down Instructions; dispense gun in any type of solvent!; Formula Gun; inlet air to bleed off air on system.; Notice
22 GC-1412D Shut-Down Instructions Due to the different O-Ring materials and lubricants used in the Guns never submerge or soak any dispense gun in any type of solvent! Submerging or soaking any Gun will immediately void the Gun warranty. 1. $FWLYDWHWULJJHUORFNWRVWRSWKHWULJJHUIURPEHLQJ activated. Re...
Page 23 - Parts; Model - Internal Mix Fiberglass Roving Chopper System; See gun manuals for spray tip options.
GC-1412D 23 Parts Model - Internal Mix Fiberglass Roving Chopper System 0DWHULDO6SUD\1R]]OHV See gun manuals for spray tip options. Standard Equipment Part 1XPEHU Description SSP-160-01 SUPER CATALYST SLAVE PUMP ASSEMBLY GAM-268-01 MATERIAL PUMP PICK-UP KIT 21694-25 MATERIAL HOSE ASSEMBLY, 25 FT. 17...
Page 29 - See Indy and Formula gun manuals for daily maintenance
GC-1412D 29 Maintenance Maintenance See Indy and Formula gun manuals for daily maintenance and parts replacement procedures. 1. &OHDQ ¿OWHU DW UHVLQ SXPS :KHQ RSHQLQJ SXPS UHOLHI YDOYH PDNH VXUH DOO UHVLQ DQG DLU LV HYDFXDWHG IURP VXUJH bottle. 2. ,QVSHFWDQGFOHDQ¿OWHURQSLFNXSZDQG 3. Clean pump l...
Page 30 - Category
30 GC-1412D Technical Data Category Data 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1300 psi (9 MPa, 90 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 1700 psi (12 MPa, 117 bar) 0D[LPXP)OXLG:RUNLQJ3UHVVXUH 2000 psi (14 MPa, 138 bar) Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar) Typical Flow Rate of Pattern Guns Refer to g...
Page 31 - Notes
Page 32 - Graco Ohio Standard Warranty; FOR GRACO CANADA CUSTOMERS; Graco Ohio Information; TO PLACE AN ORDER,; GRACO OHIO INC. 8400 PORT JACKSON AVE NW, NORTH CANTON, OH 44720
Graco Ohio Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from GHIHFWVLQPDWHULDODQGZRUNPDQVKLSRQWKHGDWHRIVDOHWRWKHRULJLQDOSXUFKDVHUIRUXVH:LWKWKHH[FHSWLRQRIDQ\VSHFLDO extended, or limited warranty published by ...