Graco D 5 5 - Manuals

Graco D 5 5 – Manual in PDF format online.

Manuals:

Manual

Manual Graco D 5 5

Summary

Page 2 - Table of Contents; Symbols; Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD

2 308981 Table of Contents Safety Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maintenance 11 . . ...

Page 3 - TOXIC FLUID HAZARD

3 308981 WARNING TOXIC FLUID HAZARD Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,inhaled, or swallowed. Know the specific hazards of the fluid you are using. Do not lift a pump under pressure. If dropped, the fluid section may rupture. Alway...

Page 4 - Installation; General Information; Toxic Fluid Hazard; Mountings

4 308981 Installation General Information The Typical Installations in Fig. 2 are only guidesfor selecting and installing system components.Contact your Graco distributor for assistance inplanning a system to suit your needs. Always use Genuine Graco Parts and Accessories. Use a compatible, liquid t...

Page 5 - Air Line; Installation of Remote Pilot Air Lines

5 308981 Installation Air Line WARNING A bleed-type master air valve (B) is required in yoursystem to relieve air trapped between this valveand the pump. See Fig. 2. Trapped air can causethe pump to cycle unexpectedly, which could resultin serious injury, including splashing in the eyes oron the ski...

Page 6 - Fluid Pressure Relief Valve; Air Exhaust Ventilation

6 308981 Installation Fluid Pressure Relief Valve CAUTION Some systems may require installation of a pressurerelief valve at the pump outlet to prevent overpres-surization and rupture of the pump or hose.See Fig. 1. Thermal expansion of fluid in the outlet line cancause overpressurization. This can ...

Page 8 - Grounding

8 308981 Installation Grounding WARNING FIRE AND EXPLOSION HAZARDThis pump must be grounded. Beforeoperating the pump, ground the systemas explained below. Also read the sec- tion Fire and Explosion Hazard on page 3. The acetal Husky 515 pump contains stainlesssteel fibers, which makes the wetted pa...

Page 10 - Operation; Pressure Relief Procedure; Flush Pump Before First Use; Pump Shutdown

10 308981 Operation Pressure Relief Procedure WARNING PRESSURIZED EQUIPMENT HAZARDThe equipment stays pressurized until pressure ismanually relieved. To reduce the risk of seriousinjury from pressurized fluid, accidental spray, orsplashing fluid, follow this procedure whenever you Are instructed to ...

Page 11 - Maintenance; Lubrication; Flushing and Storage

11 308981 Maintenance Lubrication The air valve is lubricated at the factory to operatewithout additional lubrication. If you want to provideadditional lubrication, remove the hose from the pumpair inlet and add two drops of machine oil to the airinlet every 500 hours of operation or every month. CA...

Page 12 - Troubleshooting

12 308981 Troubleshooting Read Pressure Relief Procedure on page 10, and relieve the pressure before you check or servicethe equipment. Check all possible problems and causes before disassembling the pump. PROBLEM CAUSE SOLUTION Pump will not cycle, or cycles onceand stops. Air valve is stuck or dir...

Page 13 - Service; Air Valve (Husky 515 and Husky 716 Pumps)

13 308981 Service Air Valve (Husky 515 and Husky 716 Pumps) NOTE: Air Valve Repair Kit 241657 is available. Parts included in the kit are marked with a dagger ( ) in Fig. 6 and in the Parts Drawings and Lists. A tube of general purpose grease 111920 is supplied in the kit. Service the airvalve as fo...

Page 14 - Ball or Duckbill Check Valves

14 308981 Service Ball or Duckbill Check Valves NOTE: Fluid Section Repair Kit D05XXX is available.See page 22 to order the correct kit for your pump.Parts included in the kit are marked with a doubledagger ( ) in Fig. 7 and Fig. 8 and in the Parts Draw- ings and Lists. General purpose grease 111920...

Page 23 - Pumps with Overmolded Diaphragms

23 308981 Additional Husky 515 and Husky 716 Pumps Model 241564, 515 pumpSame as the D51211 pump, but with an opendownward port. Model 241565, 515 pumpSame as the D52911 pump, but with an opendownward port. Model 248171, 515 pumpSame as the D51277 pump, except with splitinlets/outlets. Model 248172,...

Page 25 - Husky 515 Parts Drawing

202 6 12 9 11 1 4 13 3 14 4 8 7 2 10 15 416 106grounding screw(acetal pump only) 139 202 201 301 139 201 301 202 201 139 139 202 201 115 101 109 105 401 114 106 113 101 116 Included in Air Valve Repair Kit 241657 Included in Fluid Section Repair Kit D05XXX * These parts are unique to the remote oper...

Page 26 - Husky 515 Fluid Section Parts List; See page 24 for Air Motor Parts List (Matrix Column 2); Husky 515 Fluid Section Parts List (Matrix Column 3)

26 308981 Husky 515 Fluid Section Parts List See the Pump Matrix on page 22 for an explanation of the Matrix Column and the Digit. See page 24 for Air Motor Parts List (Matrix Column 2) Husky 515 Fluid Section Parts List (Matrix Column 3) Ref Acetal Pumps Digit: 1 (NPT) Digit: A (BSPT) Polypropylene...

Page 27 - Husky 716 Parts Drawing

139 11 4 13 10 416 139 201 134 4 15 1 109 101 102 102 202 139 301 108 112 112 401 402 103 117 105 105 106 106 107 6 133 115 Grounding Detail 121 122 123 9 8 7 2 Included in Air Valve Repair Kit 241657 Included in Fluid Section Repair Kit D05XXX * These parts are unique to the remote operated air mot...

Page 28 - Husky 716 Fluid Section Parts List; Husky 716 Fluid Section Parts List (Matrix Column 3)

28 308981 Husky 716 Fluid Section Parts List See the Pump Matrix on page 22 for an explanation of the Matrix Column and the Digit. See page 24 for Air Motor Parts List (Matrix Column 2) Husky 716 Fluid Section Parts List (Matrix Column 3) Ref Aluminum Pumps Digit: 3 (NPT) Digit: C (BSPT) Stainless S...

Page 29 - Torque Sequence

29 308981 Torque Sequence Always follow torque sequence when instructed to torque fasteners. Husky 515 1. Left/Right Fluid CoversTorque bolts to 80–90 in–lb (9–10 N m) 1 1 1 1 5 7 2 3 8 8 6 4 SIDE VIEW 2. Inlet ManifoldTorque bolts to 80–90 in–lb (9–10 N m) 11 9 10 12 BOTTOM VIEW 3. Outlet ManifoldT...

Page 30 - Husky 515 Technical Data

30 308981 Husky 515 Technical Data Maximum fluid working pressure 100 psi (0.7 MPa, 7 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air pressure operating range 30 to 100 psi (0.2 to 0.7 MPa, 2.1 to 7 bar ) . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 32 - Husky 716 Technical Data

32 308981 Husky 716 Technical Data Maximum fluid working pressure 100 psi (0.7 MPa, 7 bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air pressure operating range 30 to 100 psi (0.2 to 0.7 MPa, 2.1 to 7 bar ) . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 34 - Fluid Outlet Pressure

34 308981 Husky 515 and 716 Performance Charts 0 20 40 60 80 100 0 2 4 6 8 10 12 14 16 (7.6) (15.2) (22.7) (30.3) (37.9) (45.4) (53.0) (60.6) Fluid Outlet Pressure Test Conditions: Pump tested in water with inlet submerged. To find Fluid Outlet Pressure (psi/MPa/bar) at aspecific fluid flow (gpm/lpm...

Page 35 - Air Consumption

35 308981 Husky 515 and 716 Performance Charts ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈ ÈÈÈÈÈ ÈÈÈÈÈ ÈÈÈÈ ÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈ ÈÈÈÈÈ ÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ÈÈÈÈÈÈ ...

Page 36 - Graco Warranties; Graco Standard Husky Pump Warranty; Graco Information

36 308981 Graco Warranties Graco Standard Husky Pump Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on thedate of sale to the original purchaser for use. With the exception of any special, extended, or limited warr...