Page 2 - Table of Contents
2 684025 Table of Contents Symbols.............................................................................3Definition of Terms ............................................................3W arnings ...........................................................................3Specification of Hydr...
Page 3 - Symbols; Definition of Terms; WARNING
684025 3 Symbols Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious injuryor death if you do not follow the instructions This symbol alerts you to the possibility of damage to ordestruction of equipment if you do not follow theinstructions. Definition ...
Page 6 - Installation; Location; Connect the Fluid Supply Lines; Connect the Fluid Output Lines
6 684025 Specifications of Hydra–Cat H.P. Pumps The following chart gives specifications for the Hydra-CatH.P. pumps, using No. 10 weight oil. The volumetric ratiois expressed as the proportion of the volume of fluid of theprimary pump compared to the volume of fluid of thesecondary pump. For exampl...
Page 9 - Ratio Adjustment
684025 9 Ratio Adjustment Understanding the terms used with the Hydra–Cat (H.P.) System , how it functions, and how to find and set the correct ratios for your application is the key to easier, more versatile operation of your proportional system. Be sure to read and understand the following informa...
Page 11 - Operation
684025 11 Operation WARNING System Flushing INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting orspraying accidentally. Fluid under highpressure can be injected through the skin andcause serious injury. To reduce the risk of aninjury from injection. To...
Page 12 - Maintenance
12 684025 Checking the Ratio Note: The mix ratio must be checked at the normal operating fluid pressure of the pump. Most mixermanifolds provide a means for checking mix ratiothat includes needle valves for adjusting the fluidpressure during the test. The following procedure isan example of how to p...
Page 14 - Troubleshooting
14 684025 Troubleshooting Troubleshooting Techniques Because the pumps are mechanically linked, the action ofone pump can affect the readings of the second pump.Therefore, the key to successful troubleshooting is to be sure to isolate the problem. For example, if the secondary pump pressure, as read...
Page 15 - Troubleshooting Chart
684025 15 Troubleshooting Chart PROBLEM CAUSE SOLUTION System will not run orstops while running. Air pressure or air volume is too low. Increase air pressure. Check air compressor and air supply filtersregulator, lubricator valves and other components for blockagesand restrictions. If this is a new...
Page 16 - Service
16 684025 Service Required Tools • Set of large adjustable wrenches • Set of metric sockets or wrenches • Large pipe wrench • Torque wrench • Rubber mallet • Flat end punch 4. W ith the bleeder type main air valve turned off (1), remove the thumb screws (14) and the two guards(15) from the sides of ...
Page 17 - CAUTION
684025 17 Reconnecting the Displacement Pump CAUTION 1. Make sure the coupling nut (10,11) and the coupling collars (12) are in place on the displacement rod. SeeFig. 6. Be sure to use an overhead hoist when lifting, moving ordisconnecting the air motor. This air motor weighs 145lbs. and is too heav...
Page 19 - Dimensions
684025 19 Dimensions (A) Height.......................................... 66.0 inch 1676 mm) (B) Length .......................................... 31.5 inch (800 mm) (C) W idth ........................................... 33.0 inch (838 mm) (D) Air Inlet..................................................
Page 20 - NOTES
Page 21 - Technical Data
684025 21 Technical Data Air motor effective diameter ....................................................................................Premier 12.64” (321 mm) ............................................................................................................................ King 10.00” (...
Page 22 - Graco Standard Warranty; Graco Information
22 684025 Graco Standard Warranty WARRANTY Graco warrants all equipment manufactured by it and bearing its name to be free from defects inmaterial and workmanship on the date of sale by an authorized Graco distributor to the originalpurchaser for use. As purchaser’s sole remedy for breach of this wa...