Page 2 - Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD
308972 2 Table of Contents Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Identification 5 . . . . . . . . . . . . . . . . . . . . . . . . Setup 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flushing 8 . . . . . ...
Page 3 - SKIN INJECTION HAZARD; TOXIC FLUID HAZARD
3 308972 WARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury. D Fluid injected into the skin may l...
Page 4 - FIRE AND EXPLOSION HAZARD
308972 4 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. D If there is any static sparking or you feel an electric shock while using this equipment, stop spray- ing imm...
Page 6 - Setup; ENGINE OIL
308972 6 Setup 3. Check the Hydraulic Oil Level a. Unscrew the hydraulic oil fill cap. See Fig 2. The dipstick is attached to the cap. The oil should be up to the full line on the dipstick. CAUTION To prevent damage to the cooling system and hydraulic pump, use only Graco Hydraulic Fluid, 169236 (5 ...
Page 8 - Flushing
308972 8 Flushing When to Flush 1. New sprayer. Your new sprayer was factory tested with lightweight oil which was left in to protect pump parts from corrosion. Before using oil - base paint, flush with mineral spirits only. Before using water - base paint, flush with mineral spirits, followed by so...
Page 10 - Operation
308972 10 Operation Pressure Relief Procedure WARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury...
Page 12 - Maintenance
308972 12 Maintenance 1. Always stop the pump at the bottom of its stroke when you take a break and at the end of the day. This helps keep fluid from drying on the rod and damaging the packings. 2. Keep the displacement pump packing nut/wet cup 1/3 full of TSL at all times. The TSL helps protect the...
Page 13 - Troubleshooting
13 308972 Troubleshooting WARNING SKIN INJECTION HAZARD To reduce the risk of serious injury, whenever you are instructed to relieve pressure, follow the Pressure Relief Procedure on page 10. Check everything in the troubleshooting chart before disassembling the sprayer. PROBLEM CAUSE SOLUTION Gas e...
Page 16 - Displacement Pump Service
308972 16 Displacement Pump Service 210208 Displacement PumpDisconnect the Displacement Pump 1. Flush the pump if possible. Stop the pump on the down stroke. 2. Follow the Pressure Relief Procedure Warning on page 10. 3. Reference Roof Rig Parts Drawings, page 30. 4. Remove the suction tube and flui...
Page 33 - All Models Parts Drawing
33 308972 All Models Parts Drawing 173 171 63 60 83 1 26 64 28 27 12 55 75 72 124 LABEL LABEL LABEL 87 71 72 LABEL LABEL 56 21 57 11 13 14 88 LABEL 31 66 67 58 61 122 119 121 Ref 58To Engine 123 28 74 118 64 28 74 41 To Starter Switch 20 19 120 145 119 59 40 31 172 187 182 184 183 170 181 185 186 78...
Page 34 - All Models Parts List
308972 34 All Models Parts List REF NO. PART NO. DESCRIPTION QTY REF NO. PART NO. DESCRIPTION QTY 1 107074 BREATHER, fill cap 1 2 106114 STRAINER, inlet 1 3 107053 ELBOW, pipe, 90 _ , 1/2 x 3/8 npt 1 4 107128 TEE, service 1 5 107050 INSERT , hose, 1/2 npt(f) 3 7 178859 HOSE, rubber, 5 in. (125 mm) 1...
Page 38 - Graco Warranty; Graco Information
308972 38 Graco Warranty Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects inmaterial and workmanship on the date of sale to the original purchaser for use. With the exception of any special extended or limited warranty pub...