Page 2 - Table of Contents; Warning Symbol; Caution Symbol; CAUTION; WARNING; INJECTION HAZARD
824–001 Table of Contents Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
Page 3 - HAZARDOUS FLUIDS; FUEL HAZARD
3 824–001 WARNING WARNING HAZARDOUS FLUIDS Improper handling of hazardous fluids can cause serious injury, even death, due to splashing in eyes,ingestion or bodily contamination. D Know specific hazards of fluid being used. D Wear protective eyewear, gloves, clothing, and respirator as recommended b...
Page 4 - Installation; Check for Shipping Damage; Connect to Water Supply
4 824–001 Installation Typical Installation – Pressure Washer Fig. 1 HIGH PRESSUREHOSE CONNECTION HOSERACK INLET WATERCONNECTION 3/4” GARDEN HOSE SPRAY GUN SPRAY HOSE Check for Shipping Damage Check the unit for any damage that may have occurred inshipping. Notify the carrier immediately if there is...
Page 5 - Operation; Pressure Relief Procedure; Startup
5 824–001 Operation Pressure Relief Procedure INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system fromspraying accidentally. To reduce the risk of an injury from accidental spray from the gun,splashing fluid, or moving parts, follow the Pres-sure Relief Procedure whene...
Page 7 - Trigger Safety Latch; Installing and Changing Spray Tips
7 824–001 Operation Trigger Safety Latch WARNING To reduce the risk of serious bodily injury, includingfluid injection, splashing in the eyes or on the skin,always engage the trigger safety latch wheneverspraying stops, even for a moment.In the engagedposition, the trigger safety latch prevents the ...
Page 8 - Shutdown, Flushing and Storage; Maintenance
8 824–001 Operation Shutdown, Flushing and Storage NOTE: An anti–freeze flush kit 802–327 is available to make flushing easier. CAUTION If water does freeze in the pressure washer, thaw itin a warm room before trying to start it. Do not pour hot water on or into the pump; it may crack theceramic plu...
Page 9 - Troubleshooting
9 824–001 Troubleshooting To reduce the risk of serious injury, including fluid injection and splashing in the eyes, or on the skin, alwaysfollow Pressure Relief Procedure on page 5 before proceeding. WARNING Problem Cause Solution Engine will not startor is hard to start No gasoline in fuel tank or...
Page 11 - Valves; Pumping Section; Servicing the Plungers
11 824–001 804–544 Pump Service WARNING To reduce the risk of serious bodily injury, includingfluid injection, splashing in the eyes or on the skin,or injury from moving parts, always follow thePressure Relief Procedure Warning on page 5before proceeding. NOTE: The following metric wrenches are need...
Page 12 - Servicing the V-Packings
12 824–001 804–544 Pump Service 6. Lightly grease the retaining screw and the outerend of the plunger. Place the washer, o–ring andbackup ring around the screw and install the nutthrough the plunger. Torque to 11 ft–lb (15 N m). NOTE: If you plan to replace the packings, refer toServicing the V–Pack...
Page 16 - Hydra-Clean 2000 Pressure Washer – Parts
16 824–001 Hydra-Clean 2000 Pressure Washer – Parts 04999A 1 30 31 29 32 Model 824–006, Series A 04999 18 19 20 21 22 23 25,26,27,46,57 24 34 Apply sealant to threads Supplied with pump 33 17 16 10 11 8 4 3 6 5 4 15 16 6 12 6 41 9 7 8 39 38 14 40 28 55 45 44 51 13 49 48 53 54 47 37 56 4 4 Supplied w...
Page 17 - USE ONLY GENUINE GRACO PARTS AND ACCESSORIES
17 824–001 Hydra-Clean 2000 Pressure Washer – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Models 824–006, Series A Ref.No. Part No. Description Qty. Ref.No. Part No. Description Qty. 1 802–264 ENGINE, 5.5 hp 1 3 804–510 HANDLE, lift 1 4 804–533 SCREW, cap, flange, 5/16–18 6 5 804–523 WASHER, ...
Page 18 - Hydra-Clean 2800G Pressure Washer – Parts
18 824–001 Hydra-Clean 2800G Pressure Washer – Parts Model 824–007, Series A 1 30 31 29 32 2 18 19 20 21 22 23 25,26,27,28,42, 24 34 1 Apply sealant to threads 2 Supplied with pump 1 33 17 16 10 11 8 4 3 6 5 4 15 16 6 12 6 41 9 7 8 05923A 39 38 14 40 41 50 1348 47 44 37 57 56 51 16 4 3 Supplied with...
Page 20 - Pump Assembly – Parts
20 824–001 Pump Assembly – Parts Model 804–544 1 28 58 57 49 50 55 54 56 51 05001 53 52 27 26 25 23 29 30 31 37 32 36 35 33 34 5 24 22 21 8 3 2 4 59 20 19 18 16 14 15 13 12 11 10 9 6 2 7 17 15 16 17
Page 21 - Model
21 824–001 Pump Assembly – Parts USE ONLY GENUINE GRACO PARTS AND ACCESSORIES Model 804–544 REF PART NO. NO. DESCRIPTION QTY 1 CRANKCASE 1 2 801-484 PLUG 2 3 802-344 O-RING 1 4 PROTECTOR 1 5 KIT 83 SEAL, Oil 6 PLUG 1 7 MANIFOLD 1 8 WASHER 8 9 SCREW 8 10 KIT 1 O-RING 11 KIT 1 SEAT, Valve 12 KIT 1 PLA...