Page 2 - Warning Symbol; Caution Symbol; CAUTION; WARNING; WARNING; INJECTION HAZARD
2 308524 Table of Contents Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure R...
Page 3 - MOVING PARTS HAZARD; HAZARDOUS FLUIDS; EQUIPMENT MISUSE HAZARD; FUEL HAZARD
308524 3 WARNING MOVING PARTS HAZARD Moving parts, such as the drive belt, can pinch or amputate fingers. D Keep clear of moving parts when you start or operate this equipment. D Do not operate the pressure washer without all guards and interlocks installed and functioning. HAZARDOUS FLUIDS Improper...
Page 4 - Setup; Check for Shipping Damage; Connect to Water Supply
4 308524 Setup high-pressure hoseconnection hoserack inlet water connection 3/4” garden hose gun hose TI1262A Check for Shipping Damage Check the pressure washer for shipping damage. Ifanything is damaged, notify the carrier immediately. Set Up Connect the high-pressure hose between the pumpoutlet a...
Page 5 - Operation; Startup
308524 5 Pressure Relief Procedure INJECTION HAZARD The system pressure must be manuallyrelieved to prevent the system fromspraying accidentally. To reduce the risk of an injury from accidental spray from the gun,splashing fluid, or moving parts, follow the Pressure Relief Procedure when you D Are i...
Page 6 - Trigger Safety Latch; Installing and Changing Spray Tips
6 308524 Operation 6. Pull the starter rope to start the engine. Brace onefoot on the pressure washer cart, and pull thestarter rope out quickly. CAUTION Do not allow the starter rope to snap back againstthe engine. Let the rope recoil gently to preventdamage to the recoil mechanism. NOTE: For easie...
Page 7 - Water Sandblasting; Maintenance
308524 7 Operation Water Sandblasting Water Sandblasting Kit 244766 is available forabrasive cleaning of stubborn dirt and paint. The kitrequires a sandblasting tip, sold separately as follows: D 2545 pressure washer uses sandblastingtip 805325. D 3040 pressure washer uses sandblastingtip 805317. D ...
Page 8 - Pump Service; Valves; Servicing the Plungers
8 308524 Pump Service Repair kits are available. See Pump Repair Kits on page 13. For the best results, use all parts in the kits. Relieve the pressure (see page 5) before youproceed with service. NOTES: D The following metric wrenches are needed: 10 mm, 13 mm, and 30 mm. D There are two tool kits t...
Page 9 - Servicing the V-Packings
308524 9 Pump Service 6. Lightly grease the retaining screw and the outerend of the plunger. Place the washer, o-ring, andbackup ring around the screw, and install thescrew through the plunger. Torque to 14.4 ft-lb(19.5 N S m). NOTE: If you plan to replace the packings, See Servicing the V-Packings ...
Page 10 - Pressure Washer Parts
34 84 19 67 51 18f 36 84 83 67 43 44 5 39 55 42 45 46 47 49 41 28 11 18a 12 13 15 14 84 85 84 55 7 4 84 55 15 86 2 22 9 84 2 86 25 9 84 10 18e 18g 18b 18d 18c 18 18h 2930 31 32 17 38 37 48 67 6 67 26 04604B 33 94 95 69 21 87 93 73 74 70 79 78 77 76 80 81 82 88 89 71 55 96 23 1 10 308524 Pressure Was...
Page 12 - Pump Parts
12 308524 Pump Parts Pump Model 803297 used on 2545 Pressure Washer Pump Model 803737 used on 3040 and 3235 Pressure Washers 19 12 12 13 14 20 18 39 40 14 15 41 21 23 22 24 32 33 26 28 27 29 25 34 35 36 38 37 31 31 30 10 9 8 7 6 5 4 53 54 51 52 3 2 11 9 10 11 45 44 47 46 57 43 42 16 17 1 22 15 56 Ki...
Page 14 - Troubleshooting
14 308524 Troubleshooting Relieve the pressure (see page 5) before you proceed with troubleshooting. PROBLEM CAUSE SOLUTION Engine not starting orhard to start No gasoline in fuel tank or carburetor Low oil Start/Stop switch in STOP position Water in fuel, or old fuel Engine flooded or improperly ch...
Page 15 - Technical Data
308524 15 Technical Data 2545 Model 800629 3040 Model 800632 3235 Model 800634 Engine (4 cycle, air cooled) 11 HP Honda OHV 11 HP Honda OHV 11 HP Honda OHV Gasoline tank capacity 6.9 quarts (6.5 liters) 6.9 quarts (6.5 liters) 6.9 quarts (6.5 liters) Water pump maximum operating pressure 2500 psi (1...
Page 16 - Graco Standard Warranty; Graco Phone Number
16 308524 Graco Standard Warranty Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects inmaterial and workmanship on the date of sale to the original purchaser for use. With the exception of any special extended or limitedwarr...