Graco 4000cc - Manuals - manualsarea.com

Page 2 - Contents; Models

Models 2 3A0540L Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4-Ball Lowers Cross Reference Chart . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Changing the TSL . . . . . . . . . . . . . . . . . . . . . ....

Page 3 - -Ball Lowers Cross Reference Chart

4-Ball Lowers Cross Reference Chart 3A0540L 3 4-Ball Lowers Cross Reference Chart This chart cross references earlier styles of 4-ball lowers to the current lowers, which include the TSL pump and spring loaded packings. Earlier Lower Part No. Current Lower Part No. 218523 24F286 218524 24F448 218530...

Page 4 - Warnings; WARNING

Warnings 4 3A0540L Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...

Page 6 - Changing the TSL

Changing the TSL 6 3A0540L Changing the TSL Check the condition of the TSL and the level in the res-ervoir every week, minimum. TSL should be changed at least every month. Part No. 206995 Throat Seal Liquid (TSL) carries resi-due from the pump rod into the reservoir. Discoloration of the TSL fluid i...

Page 7 - Repair

Repair 3A0540L 7 Repair Replace the Throat Packings Without Disconnecting the Lower NOTE: Throat packing kits are available. See page 22. Kit parts are marked with a symbol, for example (30†). For best results, install the TSL Pump Repair Kit 24F618 each time the throat packings are changed. NOTE: T...

Page 8 - Shield Disassembly/Reassembly; Shield Disassembly

Repair 8 3A0540L TSL Pump Repair (if present) NOTE: TSL Pump Repair Kit 24F618 is available. See page 22. Install the TSL Pump Repair Kit 24F618 each time the throat packings are changed. Kit parts are marked with a symbol, for example (36  ). 1. Follow steps 1-6 under Replace the Throat Pack- ings...

Page 9 - Lower Disassembly

Repair 3A0540L 9 Lower Disassembly NOTE: This pump is easiest to repair when left in the Part No. 218742 accessory pump stand and disassem-bled as instructed. For repair at a remote location, have another pump stand available. NOTE: Seal kits are available for each lower size. See page 22. Kit parts...

Page 13 - Lower Reassembly

Repair 3A0540L 13 Lower Reassembly 1. Lubricate the new piston seal (25*) and install it on the piston. 2. Install the piston plate (24) with the beveled edge facing away from the piston seal. See F IG . 7. 3. Install o-ring retainer (20). Lubricate o-ring (22*) and slide it on over the threads of p...

Page 17 - Parts

Parts 3A0540L 17 Parts See Throat Packing Detail on pages 18 and 20. TI15572c 43 18 26 19 25* 24 23* 11 9 6 15* 13 *22 16 8 10 56 41 17* 21 20 27 28 5* 4 2 *3 1 40 34 1 *3 5* 7 12 13 14 15* 16 17* 18 8 9 53a ‡ 53c 53d ‡ ‡ 53b  53e *15 16 *17 18 51   36 52† †52 53f See Parts Lists: 3000cc, pages 1...

Page 22 - Repair Kits, Related Manuals, and Accessories

Repair Kits, Related Manuals, and Accessories 22 3A0540L Repair Kits, Related Manuals, and Accessories NOTE: The lowers listed in this manual must use the throat packing kits and the complete pump repair kits listed in the following table. Do not use kits for older-style lowers (see manual 311832) w...

Page 23 - Technical Data

Technical Data 3A0540L 23 Technical Data Loctite ® is a registered trademark of the Loctite Corporation. 4-Ball Pump Lowers (3000 and 4000 cc Sizes) U.S. Metric Maximum Fluid Working Pressure 3000 cc Lowers 440 psi 3.0 MPa, 30 bar 4000 cc Lowers 330 psi 2.3 MPa, 23 bar Displacement per Cycle 3000 cc...

Page 24 - Graco Standard Warranty; Graco Information

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0540 Graco Headquarters: Minneapolis Int...