Page 3 - Models
Models Models Models Models Nozzle Nozzle Nozzle Part Part Part No. No. No. kV kV kV 1.5 1.5 1.5 mm mm mm 1.2 1.2 1.2 mm mm mm Round Round Round Spray Spray Spray Standard Standard Standard Display Display Display Smart Smart Smart Display Display Display Standard Standard Standard Coatings Coatings...
Page 4 - Warnings; WARNING
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. Theexclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specificrisks. When these symbols appear in the body of this ...
Page 7 - Gun
Gun Overview Gun Gun Gun Overview Overview Overview How How How the the the Electrostatic Electrostatic Electrostatic Spray Spray Spray Gun Gun Gun Works Works Works The air hose supplies air to the spray gun. Part ofthe air operates the alternator turbine and the restof the air atomizes the fluid b...
Page 8 - and
Gun Overview Controls, Controls, Controls, Indicators, Indicators, Indicators, and and and Components Components Components The electrostatic gun includes the followingcontrols, indicators, and components (see Fig.1). For information on Smart guns, also see Smart Guns, page 9 . Figure 1 Gun Overview...
Page 9 - Smart
Gun Overview Smart Smart Smart Guns Guns Guns The Smart Gun module displays spraying voltage,current, alternator speed, and the voltage setting (lowor high). It also allows the user to change to a lowerspraying voltage. The module has two modes: • Operating Mode • Diagnostic Mode Operating Operating...
Page 15 - Installation
Installation Installation Installation Installation Installing and servicing this equipment requiresaccess to parts which may cause electric shockor other serious injury if work is not performedproperly. • Do not install or service this equipment unless you are trained and qualified. • Be sure your ...
Page 21 - Grounding
Gun Setup Grounding Grounding Grounding When operating the electrostatic gun, anyungrounded objects in the spray area (people,containers, tools, etc.) can become electricallycharged. Improper grounding can result in staticsparking, which can cause a fire, explosion, orelectric shock. Ground all equi...
Page 27 - Operation
Operation Operation Operation Operation Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure 1. Turn OFF (O) the ES On/Off switch. 2. Turn off the air bleed valves to the fluid sourceand to the gun. 3. Trigger the gun into a grounded metal wastecontainer to relieve the fluid...
Page 28 - Maintenance; Flushing; NOTICE
Maintenance Maintenance Maintenance Maintenance Flushing Flushing Flushing • Flush before changing fluids, before fluid can dry in the equipment, at the end of the day, beforestoring, and before repairing equipment. • Flush at the lowest pressure possible. Check connectors for leaks and tighten as n...
Page 31 - Electrical
Electrical Tests Electrical Electrical Electrical Tests Tests Tests Use the following procedures to test the conditionof the power supply and gun body, and electricalcontinuity between components. Use megohmmeter Part No. 241079 (AA) and anapplied voltage of 500 V. Connect the leads asshown. Megohmm...
Page 33 - Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting Installing and servicing this equipment requiresaccess to parts which may cause an electric shockor other serious injury if the work is not performedproperly. Do not install or repair this equipmentunless you are trained and qualified. ...
Page 37 - Repair
Repair Repair Repair Repair Prepare Prepare Prepare the the the Gun Gun Gun for for for Service Service Service Installing and repairing this equipment requiresaccess to parts that may cause electric shock orother serious injury if the work is not performedproperly. Do not install or service this eq...
Page 39 - Electrode
Repair Electrode Electrode Electrode Replacement Replacement Replacement 1. See Prepare the Gun for Service, page 37 . 2. Remove the air cap and nozzle. See Air Cap and Nozzle Replacement, page 38 . 3. Unscrew the electrode (3) with the multi-tool (41). NOTICE NOTICE NOTICE To avoid damaging the pla...
Page 53 - Parts
Parts Parts Parts Parts Standard Standard Standard Air Air Air Spray Spray Spray Gun Gun Gun Assembly Assembly Assembly Part Part Part No. No. No. L40T10 L40T10 L40T10 40 40 40 kV kV kV Electrostatic Electrostatic Electrostatic Air Air Air Spray Spray Spray Gun, Gun, Gun, Series Series Series A A A ...
Page 63 - Alternator
Parts Alternator Alternator Alternator Assembly Assembly Assembly Part Part Part No. No. No. 24N664 24N664 24N664 Alternator Alternator Alternator Assembly Assembly Assembly Ref. Ref. Ref. No. No. No. Part Part Part No. No. No. Description Description Description Qty Qty Qty 15a 24N705 COIL, alterna...
Page 75 - Hoses
Repair Kits, Related Manuals, and Accessories Hoses Hoses Hoses Grounded Grounded Grounded Air Air Air Hoses Hoses Hoses 100 psi (0.7 MPa, 7 bar) Maximum Working Pressure 0.315 in. (8 mm) ID; 1/4 npsm(f) x 1/4 npsm(f) left-hand thread Part Part Part No. No. No. Description Description Description Ai...
Page 76 - Dimensions
Dimensions Dimensions Dimensions Dimensions Gun Gun Gun Model Model Model A, A, A, in. in. in. (mm) (mm) (mm) B, B, B, in. in. in. (mm) (mm) (mm) C, C, C, in. in. in. (mm) (mm) (mm) Weight, Weight, Weight, oz oz oz (g) (g) (g) L40T10 8.7 (221) 9.2 (234) 2.4 (61) 19.8 (562) L40T14 8.7 (221) 9.2 (234)...
Page 77 - Technical
Technical Data Technical Technical Technical Data Data Data Electrostatic Electrostatic Electrostatic Air Air Air Spray Spray Spray Guns Guns Guns U.S. U.S. U.S. Metric Metric Metric Maximum Working Fluid Pressure 100 psi 0.7 MPa, 7.0 bar Maximum Working Air Pressure 100 psi 0.7 MPa, 7.0 bar Minimum...