Graco 3A2264A- Manuals

Graco 3A2264A– User Manual in PDF format online.

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User Manual

User Manual Graco 3A2264A

Summary

Page 2 - Contents

2 3A2264A Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Kit Description . . . . . . . . . . . . . . . . . ....

Page 3 - Related Manuals

Related Manuals 3A2264A 3 Related Manuals Component Manuals in U.S. English: Manual Description 313526 Supply Systems Operation 313527 Supply Systems Repair-Parts 312375 Check-Mate ® Displacement Pumps Instructions-Parts 312376 Check-Mate ® Pump Packages Instruction-Parts 312889 60 cc Check-Mate Dis...

Page 4 - Models

Models 4 3A2264A Models Check the identification plate (ID) for the 6-digit part number of your tandem system. ID To order replacement parts, see Parts starting on page 18. Each tandem supply kit consists of one single air-powered ram supply system and supply hose, as well as all the components nece...

Page 5 - Overview; Kit Description

Overview 3A2264A 5 Overview Kit Description Each tandem supply kit consists of one single air-pow-ered ram supply system and supply hose, as well as all the components necessary to configure all pneumatic tandem supply system controls. This kit must be added to an identical single ram supply system ...

Page 8 - Integrated Air Controls; Air Line Accessories

Overview 8 3A2264A Integrated Air Controls The integrated air controls include: • Main air slider valve (BA): turns air on and off to the system. When closed, the valve relieves pres-sure downstream. • Ram air regulator (BB): controls ram up and down pressure and blowoff pressure. • Ram director val...

Page 9 - Setup; Ram Installation and Setup

Setup 3A2264A 9 Setup Ram Installation and Setup 1. Install and set up individual rams as explained in manual provided. 2. Install outlet check valve assemblies on each ram. Refer to page 25. 3. Install pneumatic crossover kits components on each ram. a. See pilot valve assembly drawing on page 22. ...

Page 10 - Grounding

Pressure Relief Procedure 10 3A2264A Grounding The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. Pump: use ground wire and clamp (supplied). Loosen ...

Page 11 - Startup; Flush Before Using Equipment

Startup 3A2264A 11 Startup Flush Before Using Equipment The pump was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminat-ing your fluid with oil, flush the pump with a compatible solvent before use. See your pump manual for flushing directions. 1. P...

Page 12 - Shutdown; Prime

Shutdown 12 3A2264A Shutdown The tandem supply controls do not effect essential sys-tem operation. The tandem controls act to allow only one of the two pump air motors to run at any given time, unless the pilot valve is bypassed. To manually activate the air motor, open the bypass ball valve (F IG ....

Page 13 - Troubleshooting

Troubleshooting 3A2264A 13 Troubleshooting NOTE: Refer to the Supply System Repair-Parts manual for specific ram troubleshooting. Refer to the Check-Mate Pump Packages manual for pump troubleshooting. 1. Follow Pressure Relief Procedure , page 10, before disassembling any part of the supply system. ...

Page 14 - Repair; Ram Repair

Repair 14 3A2264A Repair Ram Repair See manual 313527 for ram and platen repair proce-dures and replacement parts. Pump Repair See pump manuals for pump repair procedures and replacement parts. See manual 312796 for air motor repair procedures and replacement parts. Crossover Schematics See page 15 ...

Page 15 - Schematics; Pneumatic Crossover

Schematics 3A2264A 15 Schematics Pneumatic Crossover 3 1 5 2 4 1(IN) 2(EX) 3( CY L) REMO TE PIL O T IN EX A B RAM A LE VEL SWIT CH INTEGRATED AIR CONTROL ES TC OD E RAM A PUMP 3 1 5 2 4 1(IN) 2(EX) REMO TE PIL O T RAM B LE VEL SWIT CH INTEGRATED AIR CONTROL EST CODE RAM B PUMP RAM A PIL O T VA LV E ...

Page 16 - D200 Ram Tube Connection Diagram

Schematics 16 3A2264A D200 Ram Tube Connection Diagram Tag Tube Size (in.) Length in (mm) Function A1 1/4 36 (914) Pilot air to switch on Unit A air motor A2 1/4 180 (4572) Pilot air to switch on Unit B air motor C1 3/8 6.5 (165) Bypass air - Unit A C2 3/8 6.5 (165) Bypass air - Unit B M1 1/4 20 (50...

Page 17 - S20 Ram Tube Connection Diagram

Schematics 3A2264A 17 S20 Ram Tube Connection Diagram Tag Tube Size (in.) Length in (mm) Function A1 1/4 61 (1550) Pilot air to switch on Unit A air motor A2 1/4 180 (4572) Pilot air to switch on Unit B air motor C1 3/8 6.5 (165) Bypass air - Unit A C2 3/8 6.5 (165) Bypass air - Unit B M1 1/4 49 (12...

Page 18 - Parts; Tandem Supply System - D200

Parts 18 3A2264A Parts Tandem Supply System - D200 Supply System A Supply System B 002 001 002 005, 005, 004 007 006 008 (2x) 009 (2x) 006 006 003 003 003 003

Page 20 - Tandem Supply System - S20

Parts 20 3A2264A Tandem Supply System - S20 Supply System A Supply System B 002 001 002 005, 005, 004 007 006 008 (2x) 009 (2x) 006 006 003 003

Page 22 - Pneumatic Crossover Kits; Typical Crossover Valve

Parts 22 3A2264A Pneumatic Crossover Kits 255675, for 3 in. D200 Rams257373 for S20 Rams 201 223 202 203 206 209 208 207 205 206 224 225 226 229 229 230 225 229 229 222 221 229 TI10932A TI10941A 204 214 Pilot Valve Assembly 255675 r_257373_313529_2a 205 208 206 204 209 201 202 203 235 229 206 207 23...

Page 25 - Pump Outlet Check Valve Kits

Parts 3A2264A 25 Pump Outlet Check Valve Kits 255452, used on carbon steel Check-Mate 60 and 100 Displacement Pumps (shown) 257377, used on stainless steel Check-Mate 60 and 100 Displacement Pumps 5 TI10888A 401 402 403 404 405 405 404 402 403 401 402 r_255455_313529_1f 255455 Shown 4. Ref. Descript...

Page 26 - Technical Data

Technical Data 26 3A2264A Technical Data Max air input pressure (supply system) psi (MPa, bar) / Air inlet size S20 - 3 in. single post, 5 gal. (20 L) . . . . . . . . . . . . . . 125 (0.9, 9) / 1/2 npt(f) D200 - 3 in. dual post, 55 gal. (200 L), 30 gal. (115 L), 16 gal. (60 L), 8 gal. (30 L), 5 gal....

Page 28 - Graco Standard Warranty; Graco Information

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A2264 Graco Headquarters: Minneapolis Int...