Page 2 - Part Number
2 3A2100C Part Number Use the Part Number Key provided below to identify each system component. The Code for each Option that makes up the Part Number are provided in the tables below. For example, MBB1DE is a Modular Box; 6 pint reservoir, (maximum of 3 pumping sta-tions and no motor mount base); 3...
Page 3 - Warnings; WARNING
Warnings 3A2100C 3 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 5 - Installation; Component Identification; Grounding; Installation Procedure
Installation 3A2100C 5 Installation Component Identification Key: A Site glass B Fill cap C Drain plug D Pump blank E Drive shaft - (with woodruff key) F Mounting holes G Accessory plug (heater port) H Pump (not on all models)* J Mounting screw * The GBL7500 Box Lubricator Pump and GBL Shaft Rota- t...
Page 6 - Drive Mechanism
Installation 6 3A2100C 4. Remove fill cap (B) and fill reservoir with clean, fil-tered fluid until it reaches the full line on the sight glass. NOTE: • Filter oil with a minimum 25 micron strainer. Depending on machine requirements it may be necessary to maintain a higher cleanliness level. • A pump...
Page 8 - Troubleshooting
Troubleshooting 8 3A2100C Troubleshooting Problem Cause Solution Sight well pumps dry Low oil level in reservoir Add oil. See Refilling the Reservoir, page 6. Pump issue Refer to the Troubleshooting Section of your pump instruction manual. No flow from pump outputs Low oil level in reservoir Add oil...
Page 9 - Bare Box Parts
Bare Box Parts 3A2100C 9 Bare Box Parts Model: MBD0AA Shown * See Part Numbers, page 2 for quantity. ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 1 2 4 5 11 12 14 17 39 40 41 Torque to 110 in. lbs + 10 in. lbs.(12.43 N.m + 1.13 N.m) 1 1 18 Ref Part No. Descripti...
Page 10 - Accessories
Accessories 10 3A2100C Accessories Pumps* - CE and ATEX certified *See pump instruction manual 3A2257. Modular box lubricators are not approved for use in hazardous locations or explosive atmospheres unless all accessories, components and wiring meet all local and national codes. Part No. Descriptio...
Page 11 - Motors
Accessories 3A2100C 11 Motors Part No. Horse Power RPM Voltage Hertz Phase Insulation Type Duty Enclosure Frame Special Features 557270 1/2 1725 230/460 60 3 Class B Polyphase Continuous TENV 56C NEMA B Ball Bearings 557271 1/2 1725 115/230 60 1 Class B Capacitor Start Continuous TEFC 56C NEMA B Bal...
Page 12 - Electric Heaters; Other Accessories
Accessories 12 3A2100C Electric Heaters *Electric heaters are not available on 4 pint reservoir sizes. Electric Heater 557207 cannot be used with the following configurations: MBB3-5**, MBC3-5**, MBD3-5**, MBJ3-5**, MBK3-5**, MBL3-5**. Other Accessories Part No. Voltage Watts Thermostat Voltage Temp...
Page 13 - Technical Data
Technical Data 3A2100C 13 Technical Data Modular Box Lubricator US Metric Pump Size Maximum Outlet Pressure Maximum Outlet Pressure 3/16” 7500 psi 51.71 MPa517.1 bar 1/4” 6000 psi 41.37 MPa413.7 bar 3/8” 2500 psi 17.24 MPa172.4 bar Temperature Operating Temperature Range -20°F to 140°F (-29°C to 60°...
Page 14 - Reservoir and Mounting Dimensions; Dimensions: All Reservoirs
Reservoir and Mounting Dimensions 14 3A2100C Reservoir and Mounting Dimensions Dimensions are shown in inches (mm). Dimensions: All Reservoirs 6.1 (154.94) .13 (3.31) 5.5 (139.7) 3.75 (95.25) .875 (22.23) DIM B DIM A 4X SLOTS .438 X .688 (11.13 X 17.48) Option A Code Reservoir Size Pints (Liters) Di...
Page 15 - Drive Options and Dimensions; Direct End Rotary
Drive Options and Dimensions 3A2100C 15 Drive Options and Dimensions Dimensions are shown in inches (mm). Refer to the Part Number Key, page 2 to determine your specific drive. Direct End Rotary Option D, Code A or E (page 2) - Option D, Code A shown. End Ratchet Option D, Code B or F (page 2) - Opt...
Page 16 - End Rotary Ratchet
Drive Options and Dimensions 16 3A2100C End Rotary Ratchet Option D, Code C, D, G, or H (page 2) - Option D, Code C or D shown Double Reduction End Rotary Option D, Code J - N (page 2) - Option D, Code J-N shown Code Ratio Max Input Speed C or G 37.5:1 800 rpm D or H 75:1 800 rpm 2.375 (60.33)FROM C...
Page 17 - Angle Rotary Drive; Right Hand Rear Drive Option D, Code P-T Shown
Drive Options and Dimensions 3A2100C 17 Angle Rotary Drive Option D, Code P - T and Z (page 2) Code Ratio P 25:1 R 50:1 S or Z 188:1 T 375:1 6.735 (171.07) FROM C/L OF SLOT 1.35 (34.37) FROM C/L OF SLOT 2.85 (72.39) .50 (12.7) #3 WOODRUFF KEY Right Hand Rear Drive Option D, Code P-T Shown 8.359 (212...
Page 18 - Gear Reducer
Drive Options and Dimensions 18 3A2100C Gear Reducer Option D, Code U - Y (page 2) - Option D, Code U-Y shown Code Ratio U 100:1 V 150:1 W 200:1 X 300:1 Y 400:1 5.75 (146.05) 11.75 (298.45) 4.95 (125.73)
Page 19 - Motor Mounting Bases and Dimensions; Motor Mounting Bases; Dimensions
Motor Mounting Bases and Dimensions 3A2100C 19 Motor Mounting Bases and Dimensions Dimensions are shown in inches (mm). Refer to the Part Number Key, page 2 to determine your specific mounting base. Motor Mounting Bases Option A, Code J - N (page 2) - These selections may only be used with double re...
Page 21 - Level Controller Dimensions; RENS Level Controller
Level Controller Dimensions 3A2100C 21 Level Controller Dimensions Dimensions are shown in inches (mm). Refer to part number key, page 2 to determine your specific level controller. RENS Level Controller Option B, Code 4 - 6 (page 2) - Automatic fill option. Does not require a pump station for mount...
Page 22 - GARZO Level Controller
Level Controller Dimensions 22 3A2100C GARZO Level Controller Option B, Code 7 - 9 (page 2) - Automatic fill option. Mounts on the front of the reservoir. Requires a 0 - 70 psi (0- 0.48 MPa, 0 - 4.82 bar) inlet supply. Switch actuates when a 1/2 to 3/4 loss of oil level occurs in the controller. ELE...
Page 23 - Notes
Page 24 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...