Page 2 - Contents
2 3A0870L Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Non-Hazardous Location Models . . . . . . . . . . . . . . 3Hazardous Location Models . . . . . . . . . . . . . . . . . . 4Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Important Tw...
Page 3 - Related Manuals
Related Manuals 3A0870L 3 Related Manuals Non-Hazardous Location Models * * ProMix 2KE non-hazardous location equipment manufactured in the United States, with serial number beginning with A or 01, has FM and CE approvals. Equipment manufactured in Belgium, with serial number beginning with M or 38,...
Page 4 - Hazardous Location Models; Approved for Hazardous Location
Hazardous Location Models 4 3A0870L Hazardous Location Models * ProMix 2KE hazardous location equipment manufactured in the United States, with serial number beginning with A or 01, has ATEX, FM, and CE approvals, as noted. Equipment manufactured in Belgium, with serial number beginning with M or 38...
Page 5 - WARNING
Warnings 3A0870L 5 Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 6 - INTRINSIC SAFETY
Warnings 6 3A0870L INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. • Only mo...
Page 8 - Important Two-Component Material Information; Isocyanate Conditions; Never; Changing Materials; never
Important Two-Component Material Information 8 3A0870L Important Two-Component Material Information Isocyanate Conditions Material Self-ignition Keep Components A and B Separate Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component coatings. ISO will react with mo...
Page 9 - Pressure Relief Procedure; Purging Fluid Supply Sys-; Purging
Pressure Relief Procedure 3A0870L 9 Pressure Relief Procedure NOTE: The following procedure relieves all fluid and air pressure in the ProMix 2KE system. Pump Systems 1. Press on Run Mix Spray (Screen 2) or from any screen to put the system in Standby. 2. Follow procedure for Purging Fluid Supply Sy...
Page 10 - Purging Mixed Material
Purging 10 3A0870L Purging Pump Systems There are 2 pump purging procedures in this manual: • Purging Mixed Material • Purging Fluid Supply System Use the criteria listed for each procedure to determine which procedure to use. Purging Mixed Material There are times when you only want to purge the fl...
Page 12 - Shutdown; Component
Purging 12 3A0870L Shutdown 1. Follow Purging procedure for your system, page 10 or 11. 2. Close main air shutoff valve on air supply line and on ProMix 2KE. 3. Non-IS Systems: Shut off ProMix 2KE power (0 position). NOTE: Meter-based systems will restart in Recipe 0. Maintenance Recommendations The...
Page 13 - Service; Before Servicing; Replace the Air Filter Element
Service 3A0870L 13 Service Before Servicing 1. Follow Pressure Relief Procedure , page 9, if ser- vice time may exceed pot life time, before servicing fluid components, and before transporting equip-ment to a service area. 2. Close air shutoff valves. 3. Non-IS Systems: Shut off power (0 position). ...
Page 14 - Replace Solenoids
Service 14 3A0870L Replace Solenoids The system has a minimum of 4 solenoids. If you have a 3-color system or a gun flush box, you have additional (optional) solenoids for each. To replace a single solenoid: 1. Follow Before Servicing , page 13. Disconnect main power. 2. Open Control Box. 3. Disconn...
Page 15 - Replace the Power Supply; Wall Power Supply and Filter; . 5. Terminal Block Electrical Connections
Service 3A0870L 15 Replace the Power Supply Wall Power Supply and Filter 1. Follow Before Servicing , page 13. Disconnect main power. 2. Open Control Box. 3. Disconnect the three input wires from the line filter (403). 4. See F IG . 8. Disconnect the power supply CAN cable (401a) from the advanced f...
Page 17 - Alternator Power Supply and Turbine
Service 3A0870L 17 Alternator Power Supply and Turbine 1. Follow Before Servicing , page 13. Disconnect main air. 2. Open Control Box. 3. See F IG . 9. Disconnect output power cable connec- tions from alternator module (501). Disconnect ground lead (G) from control box ground terminal (T). 4. Discon...
Page 18 - Replace Alternator Regulator
Service 18 3A0870L Replace Alternator Regulator 1. Follow Before Servicing , page 13. Disconnect main air. 2. Open Control Box. 3. Disconnect supply air line from regulator assembly (505). 4. Loosen air regulator swivel fittings (506) and remove from solenoid module. 5. Repair or replace alternator ...
Page 19 - Replace Alarm; Replace Display Module
Service 3A0870L 19 Replace Alarm 1. Follow Before Servicing , page 13. Disconnect main power. 2. Open Control Box. 3. Disconnect alarm wires from alarm (311). 4. Unscrew alarm jam/mounting nut to remove alarm. 5. Assemble new alarm. Reconnect alarm wires. 6. Close Control Box and restore power. Repl...
Page 20 - Replace USB Module; Update Software
Service 20 3A0870L Replace USB Module 1. Follow Before Servicing , page 13. Disconnect main power. 2. Open Control Box. 3. Non-IS Systems: Disconnect Display Module CAN cable, Advanced Fluid Control Module CAN cable and USB cable from the USB module (340). IS Systems: Disconnect Alternator CAN cable...
Page 22 - Pump System Air Controls; Remove Air Control Assembly; Replace Air Regulators; Remove Air Control Assembly; Remove Air Control Assembly
Service 22 3A0870L Pump System Air Controls Remove Air Control Assembly 1. Follow Before Servicing , page 13. 2. See F IG . 17. Disconnect pump air lines, main air line, and solenoid air line. NOTE: You may prefer to remove the A side air motor air line after you remove the assembly from the frame. ...
Page 23 - Meter System Air Controls; Remove Air/Fluid Panel
Service 3A0870L 23 Meter System Air Controls Remove Air/Fluid Panel 1. Follow Before Servicing , page 13. 2. Disconnect main air line and solenoid air line. Dis-connect fluid lines where they enter the valve stacks. 3. Remove four screws (8) from sides of frame. 4. Remove air/fluid panel assembly. 5...
Page 24 - Replace Ball Valve
Service 24 3A0870L Replace Ball Valve 1. See Remove Air/Fluid Panel , page 23. 2. Remove screw (106b) and washer (106c) from the handle on the front of the panel. 3. Remove fittings (113, 114, 121, 122) and ball valve (106). 4. Replace fittings and/or valve as needed. 5. Follow steps in reverse orde...
Page 25 - Fluid Controls; Remove Dosing Valve Stacks
Service 3A0870L 25 Fluid Controls Remove Dosing Valve Stacks 1. Follow Before Servicing , page 13. 2. Meter-based systems: See Remove Air/Fluid Panel , page 23. 3. Pump-based systems: On inside of panel, remove fluid inlet hose (37). Remove fluid outlet pressure sensor (6). Disconnect fluid fitting ...
Page 26 - Dosing Valve Manifold Rebuild; Remove Dosing Valve; Tubing Chart
Service 26 3A0870L Dosing Valve Manifold Rebuild Order Kit 24H254 (see page 49). Use all parts in the kit. 1. Follow Steps 1 - 5 in Remove Dosing Valve Stacks , page 25. 2. Remove fitting (710) and o-ring (708). 3. Remove the dosing valve (705), then remove seat (703) and o-rings (702 and 704) from ...
Page 27 - Repair Flow Meters; Coriolis Meter; Repair Mix Manifold
Service 3A0870L 27 Repair Flow Meters Coriolis Meter 1. Follow Before Servicing , page 13. 2. To remove and service the Coriolis meter, see man-ual 313599. G3000 Meter Removal 1. Follow Before Servicing , page 13. 2. Remove cable harness (118) and fluid lines. 3. Remove two screws (110) and washers ...
Page 29 - Pump Assembly; Remove the Displacement Pump; Remove the Air Motor
Service 3A0870L 29 Pump Assembly Prior to service, remove the displacement pump first, then the air motor. Remove the Displacement Pump See pages 30-31 for detailed illustration. 1. Follow Pressure Relief Procedure , page 9. 2. Disconnect the fluid line from the pump outlet. See F IG . 26. 3. Merkur...
Page 30 - Parts
Parts 30 3A0870L Parts Pump-Based Proportioners, Models 24F088-24F115 1 4 8 10 17 19 20 38 38 37 37 37 37 39 53 52 58 58 63 9 ti16324a 82 83 See page 31 for pump parts. 3 - See page 35 for aircontrols parts. 4 - See page 49 for valve stack parts. 2 - See page 43 for control box parts. 13 - See page ...
Page 31 - Pumps
Parts 3A0870L 31 Pumps 5 5 57 6 14 14 15 16 17 18 19 15 16 21 22 23 23 24 24 25 25 26 37 37 46 54 54 55 57 6 62 62 77 77 78 79 ti16326a 20 78 37 37 48 49 48 49 1 Connects reed switch (54) and linear sensor (62) to AFCM (302, see page 43). 1 2 Connects fluid outlet pressure sensor (6) to AFCM (302, s...
Page 32 - Part
Parts 32 3A0870L Pump-Based Models 24F088-24F115 - Ref. Part Description Qty. 1 ----- FRAME 1 2 ----- CONTROL BOX, see page 43, Refs. 301-339 1 3 ----- CONTROLS, air; see page 35, Refs. 201-226 1 4 ----- VALVE, stack, 1 color/1 solvent; see page 49, Refs. 702-706, 708, and 710 2 5 16F164 FITTING, pr...
Page 34 - Model
Parts 34 3A0870L Parts that Vary by Model, Pump-Based Model Adapter Plate (Item 17) Air Motor (Item 18) “A” Lower (Item 19) “B” Lower (Item 20) “A”Tie Rod (Item 21) “B”Tie Rod (Item 22) Lower Adapter (Item 23) Coupling (Item 24) TSL Reservoir (Item 25) Non-IS IS 24F088 24F102 16F249 M02LH0 LW125A LW...
Page 36 - Type
Parts 36 3A0870L Tubing Chart, Pump-Based Models 24F088-24F115 * Used only on IS models. Type Color Description Starting Point Ending Point Tube OD in. (mm) Air Green Solvent Valve A On 1G 1G 0.156 (4.0) Air Green Dose Valve A On 2G 2G 0.156 (4.0) Air Green Solvent Valve B On 3G 3G 0.156 (4.0) Air G...
Page 43 - Control Box
Parts 3A0870L 43 Control Box ▲ Replacement Danger and Warning labels, tags, and cards are available at no cost. 301 302 303 304 305 306 307 308 309 310 311 313 330 314 315 316 317 318 320 321 326 329 338 - 3-color models have 2 additional solenoids here. ti16303a ti16421a 339 325 68 Ref. Part Descri...
Page 44 - USB Module; CAN Cables
Parts 44 3A0870L USB Module CAN Cables Software Updates NOTE: Order Kit 24H253 to add a USB Module. Includes all parts shown and instructions. ti16427a 340 341 342 343 346 345 Purchase cable separately. See CAN Cable optionsbelow. 342 349 348 Ref. Part Description Qty. 340 16F358 USB MODULE with TOK...
Page 45 - Electric Power Assembly
Parts 3A0870L 45 Electric Power Assembly ----- Not sold separately. NOTE: Order Electric Power Conversion Kit 16G351 to convert an intrinsically safe air-powered alternator power supply to a non-intrinsically safe electric power supply. 401 402 403 404 405 406 407 ti16454b 410 411 Ref. Part Descript...
Page 46 - Alternator Power Assembly
Parts 46 3A0870L Alternator Power Assembly CAN Cables NOTE: Order Alternator Conversion Kit 16G353 to con- vert from an electric power supply to an air-powered alternator power supply. 501 502 504 505 506 503 507 508 509 ti16300b 510 511 J1 J2 J3 Connect cable 517 to fluid con-trol module. Connect c...
Page 50 - Description
Parts 50 3A0870L Pump Stand Kit 24F301Meter Stand Kit 24G611 NOTE: Stand parts are not sold separately. Air Flow Switch Kit 15T632 Ref. Description Qty. 801 TUBE, cart 2 802 PLUG, tube 4 803 CASTER, cart 2 804 CASTER, swivel 2 805 NUT 8 806 WASHER 8 807 WASHER 16 808 SCREW, cap, hex hd‘ 8 809 PLUG, ...
Page 51 - Accessories
Accessories 3A0870L 51 Accessories ProMix 2KE systems are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. Part Description USB Module16F358 USB Module Kit, see page 44 Air Flow Switch15T632 Air Flow S...
Page 52 - Schematics; Hazardous Location System Pneumatic Schematic
Schematics 52 3A0870L Schematics Hazardous Location System Pneumatic Schematic MERKUR MO TOR A 4- W A Y SOLENOID 12 VDC DOSE A2 VAL VE (OPTIONAL) 4- W A Y SOLENOID 12 VDC M ANIFOLD AIR EXHA UST MUFFLER CL OSE OPEN 5/32 TUBE DOSE A3 VAL VE (OPTIONAL) 4- W A Y SOLENOID 12 VDC CL OSE OPEN 5/32 TUBE 4- ...
Page 53 - Non-Hazardous Location Pneumatic Schematic
Schematics 3A0870L 53 Non-Hazardous Location Pneumatic Schematic M ANIFOLD MERKUR MO TOR A PUMP A PIL O T GA UGE AIR REGULA TOR MERKUR MO TOR B PUMP B PIL O T GA UGE AIR REGULA TOR RELIEF VAL VE 85/110 PSI (.58/.76 MP a, 5.8/7.6 BAR) GA UGE 3/4" AIR FIL TER A UT O DR AIN 20 MICR ON AIR INPUT 3/4...
Page 54 - Hazardous Location Electrical Schematic
Schematics 54 3A0870L Hazardous Location Electrical Schematic USER INTERFACE MODULE PWR (RED)COM (BLACK)SIG (WHITE)SHIELD/GRN FLOW METER A FLOW METER B 3X CABLE BLACKREDBLACKREDBLACKREDBLACKREDBLACKREDBLACKREDBLACKRED PURGE A DOSE A1 PURGE B DOSE B DOSE A2 DOSE A3 GFB #1 MANIFOLD 12 VDC 4- W A Y SOL...
Page 55 - Hazardous Location Electrical Schematic (continued)
Schematics 3A0870L 55 Hazardous Location Electrical Schematic (continued) UNUSED ALARM (+) COMMON PURGE A (+)DOSE A1 (+) +12 VDC FLOW METER A SIG COMMON DOSE A2 (+) DOSE A3 (+) +5 VDC AI (-) COMMON AI (+) SHIELD LINEAR SENS "A" SIG. UNUSED REED SWITCH_BTM (DOWN) REED SWITCH_TOP (UP) REED SWI...
Page 56 - Non-Hazardous Location Electrical Schematic
Schematics 56 3A0870L Non-Hazardous Location Electrical Schematic USER INTERFACE MODULE MEMBRANE POWER SUPPLY 12345 CAN_L+V_CANV_CAN_RTNCAN_HSHIELD CAN_L+V_CANV_CAN_RTNCAN_HSHIELD J1 P3 P4 USB BASE MODULE 12345 12345 CAN_L+V_CANV_CAN_RTNCAN_HSHIELD P1 J2 USB COMPONENT MODULE CAN_L +V_CANV_CAN_RTN CA...
Page 59 - Technical Data; ProMix
Technical Data 3A0870L 59 Technical Data ProMix ® 2KE US Metric Maximum fluid working pressure See Hazardous Location Models , page 4. Maximum working air pressure 100 psi 0.7 MPa, 7 bar Air supply 75 - 100 psi 0.5 - 0.7 MPa, 5.2 - 7 bar Air filter inlet size 3/8 npt(f) Air filtration for air logic ...
Page 60 - Graco Standard Warranty; Graco Information
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0870 Graco Headquarters: Minneapolis Int...
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