Page 2 - Contents; Models
Models 2 3A0539L Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4-Ball Lowers Cross Reference Chart . . . . . . . . . . 5 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Changing the TSL . . . . . . . . . . . . . . . . . . . . . ....
Page 5 - -Ball Lowers Cross Reference Chart
4-Ball Lowers Cross Reference Chart 3A0539L 5 4-Ball Lowers Cross Reference Chart This chart cross references earlier styles of 4-ball lowers to the current lowers, which include the TSL pump and spring loaded packings. NOTE: Replacing an earlier lower with a current lower may require a retrofit con...
Page 6 - Warnings; WARNING
Warnings 6 3A0539L Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manua...
Page 8 - Changing the TSL
Changing the TSL 8 3A0539L Changing the TSL Check the condition of the TSL and the level in the res-ervoir every week, minimum. TSL should be changed at least every month. Part No. 206995 Throat Seal Liquid (TSL) carries resi-due from the pump rod into the reservoir. Discoloration of the TSL fluid i...
Page 9 - Repair
Repair 3A0539L 9 Repair Replace the Throat Packings Without Disconnecting the Lower NOTE: Throat packing kits are available. See page 28. Kit parts are marked with a symbol, for example (19†). For best results, install the TSL Pump Repair Kit 24F617 each time the throat packings are changed. NOTE: T...
Page 10 - Shield Disassembly/Reassembly; Shield Disassembly
Repair 10 3A0539L TSL Pump Repair (if present) NOTE: TSL Pump Repair Kit 24F617 is available. See page 28. Install the TSL Pump Repair Kit 24F617 each time the throat packings are changed. Kit parts are marked with a symbol, for example (46 ◆ ). 1. Follow steps 1-6 under Replace the Throat Pack-ings...
Page 11 - Lower Disassembly
Repair 3A0539L 11 Lower Disassembly NOTE: Seal kits are available for each lower size. See page 28. Kit parts are marked with an asterisk in the text and drawings, for example (2*). NOTE: Throat packing kits are available. See page 28. Kit parts are marked with a symbol, for example (19†). For best ...
Page 15 - Lower Reassembly
Repair 3A0539L 15 Lower Reassembly 1. See F IG . 4. Place the halves of the piston (10) around the packing (11) and snap them together. 2. Apply high strength (red) Loctite ® 263 or 2760 to entire length of the piston rod (17) threads. Sealant must be allowed to cure for a minimum of 12 hours before...
Page 17 - Parts
Parts 3A0539L 17 Parts TI15433b 9 8 22 23 24 *7 *2 3 *2 *4 41 40 16 4* 1 17 10 11* 10 14 7* 5 33 13 9 8 18 6 5 *7 15 12 43 48a ‡ 48b ‡ 48c ‡ 48d ❄ 48e 50 49 51 44 19†20†25† 26† 46 ◆ 19† 20† 20† 20† 20† 25† 25† †35 47 ◆ 42† Open Wet-Cup (Drum Size only) 41 49 39 TI15611a See Parts Lists:750cc, pages ...
Page 28 - Repair Kits, Related Manuals, and Accessories
Repair Kits, Related Manuals, and Accessories 28 3A0539L Repair Kits, Related Manuals, and Accessories NOTE: The lowers listed in this manual must use the throat packing kits and the complete pump repair kits listed in the following table. Do not use kits for older-style lowers (see manual 311690) w...
Page 31 - Technical Data
Technical Data 3A0539L 31 Technical Data Loctite ® is a registered trademark of the Loctite Corporation. 4-Ball Pump Lowers (750, 1000, 1500, and 2000 cc Sizes) U.S. Metric Maximum Fluid Working Pressure 460 psi 3.2 MPa, 32 bar Displacement per Cycle (4.75 in. [12 cm] stroke) 750 cc Lowers 750 cc 10...
Page 32 - Graco Standard Warranty
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A0539 Graco Headquarters: Minneapolis Int...