Graco 309674M - Manuals

Graco 309674M – Manual in PDF format online.

Manuals:

Manual

Manual Graco 309674M

Summary

Page 2 - Models

Models 2 309674M Models VAC Model 120 Ultra 395 Ultimate Nova 395 233960826014 233961 233962 Ultra 495 Super Nova 495 233966826017 233967826018 233968826019 Ultra 595 Super Nova 595 234490826052 234435826046 Ultra Max II 490 Ultimate MX II 490 249911825028 249913825029 249914825036 Ultra Max II 495 ...

Page 3 - Warnings; WARNING

Warnings 309674M 3 Warnings The following are general warnings related to the setup, use, grounding, maintenance, and repair of this equipment. Additional, more specific warnings may be found throughout the body of this manual where applicable. Symbols appearing in the body of the manual refer to th...

Page 5 - Component Identification

Component Identification 309674M 5 Component Identification Model 233960 shown 6 1 8 9 5 4 3 2 7 B FN Component 1 ON/OFF switch 2 Prime tube 3 Siphon tube 4 Pressure control 5 Filter 6 Trigger lock 7 Pump 8 Fluid outlet 9 Prime/Spray valve 10 Service Tag (below sprayer frame)

Page 6 - Installation

Installation 6 309674M Installation Grounding and Electric Requirements The sprayer must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit. The sprayer power cord inclu...

Page 7 - Operation; Pressure Relief Procedure

Operation 309674M 7 Operation Pressure Relief Procedure To reduce risk of injury from injection, follow this proce-dure whenever you are instructed to relieve pressure, stop spraying, service equipment or install or clean spray tip. Read warnings, page 3. 1. Turn power switch OFF and unplug power co...

Page 8 - General Repair Information

General Repair Information 8 309674M General Repair Information Flammable materials spilled on hot, bare motor couldcause fire or explosion. To reduce risk of burns, fire orexplosion, do not operate sprayer with cover removed. • Keep all screws, nuts, washers, gaskets, and electri-cal fittings remov...

Page 9 - Troubleshooting

Troubleshooting 309674M 9 Troubleshooting Type of Problem What to Check (if check is OK, go to next) What to Do (When check is not OK, refer to this column) Basic fluid pressure problems Pressure control knob setting. Motor will not run if at minimum setting (fully counter-clockwise). Slowly increas...

Page 15 - Displacement Pump Replacement; Removal

Displacement Pump Replacement 309674M 15 Displacement Pump Replacement See manual 309053 for pump repair instructions. Removal 1. Flush pump (13). 1. Relieve pressure, page 7. 2. (Style A) Loosen screws (12) and rotate cover (70). Note: Style A is shown in most illustrations. (Style B) Loosen screws...

Page 17 - Drive Housing Replacement

Drive Housing Replacement 309674M 17 Drive Housing Replacement Removal 1. Relieve pressure , page 7. 2. Disconnect power cord from outlet. 3. Remove screws (12) and pump rod cover (70). 4. Remove pump (41), Displacement Pump Replace- ment , page 15 5. Remove screws (12) from shroud (23). 6. Remove s...

Page 18 - Motor Diagnostics; Spin Test

Motor Diagnostics 18 309674M Motor Diagnostics Spin Test *Note: Motors used in the UltraMax II, Ultimate MX II and ST Max II 490/495/595 model sprayers are brushless. The following brush information and instructions apply to Ultra, Nova and ST Max 395/495/595 model sprayers only. Check for electrica...

Page 19 - Fan Replacement

Fan Replacement 309674M 19 Fan Replacement Removal 1. Relieve pressure , page 7. Disconnect power cord from outlet. 2. Remove four screws (12) and shroud (23). 3. Loosen tensioning screw (126) on fan (125). 4. Pull off fan (77). Installation 1. Slide new fan (125) in place on back of motor. Be sure ...

Page 20 - Motor Brush Replacement; Motor Brush Removal

Motor Brush Replacement 20 309674M Motor Brush Replacement Note: Motors used in the UltraMax II, Ultimate MX II and ST Max II 490/495/595 model sprayers are brushless. The following brush information and instructions apply to Ultra, Nova and ST Max 395/495/595 model sprayers only. The Utlra, Nova an...

Page 21 - Motor Brush Installation

Motor Brush Replacement 309674M 21 Motor Brush Installation 1. Install new brush (G) with lead into brush holder (D). 2. Slide brush lead (E) onto terminal (F). 3. Install spring clip (B). Push down to set hook (C) into brush holder (D). 4. Repeat for other side. 5. Test brushes. a. Remove pump. Dis...

Page 22 - On/Off Switch Replacement

On/Off Switch Replacement 22 309674M On/Off Switch Replacement 100/120 VAC Ultra and ST 395/495/595 models Removal 1. Relieve pressure , page 7. 2. Remove four screws (12) and pressure control cover (50). 3. Disconnect two wires (A) from ON/OFF switch (58). 4. Remove toggle boot (30) and locking rin...

Page 25 - Wiring Diagram

On/Off Switch Replacement 309674M 25 Wiring Diagram 02725 WLD ON/OFF Switch Ground Black Ref 30 Power Plug Ref 56 White Black Pressure Transducer Ref 38 Potentiometer Ref 37 J11 J12 Black Green 210 211

Page 26 - Pressure Control Repair; Motor Control Board; Motor Control Board Kit

Pressure Control Repair 26 309674M Pressure Control Repair Motor Control Board Ultra, Nova, and ST Max 395/495/595 Models Refer to wiring diagram for your sprayer shown on pages 22, and 23. Removal 1. Relieve pressure , page 7, and unplug sprayer. 2. Remove screws (12) and cover (50). 3. Disconnect ...

Page 27 - Motor Control Board Diagnostics

Pressure Control Repair 309674M 27 Motor Control Board Diagnostics NOTE: • Keep a new transducer on hand to use for test. • No display does not mean the sprayer is not pres-surized. Before repair, relieve pressure , page 7. 1. For sprayers with digital display, see Digital Display Messages. 2. Remov...

Page 28 - Pressure Control Transducer; Pressure Adjust Potentiometer

Pressure Control Repair 28 309674M Pressure Control Transducer Removal 1. Relieve pressure , page 7. 2. Remove screws (12) and cover (50). 3. Disconnect transducer lead from motor control board (49). 4. Slide transducer grommet (20) out of control box (48). 5. Remove pressure control transducer (38)...

Page 29 - Motor Replacement

Motor Replacement 309674M 29 Motor Replacement Ultra, Nova, and ST Max 395/495/595 Models Only Removal 1. Relieve pressure , page 7. 2. Remove pump (41); Displacement Pump Replace- ment , page 15 3. Remove drive housing (42); Drive Housing Replacement , page 17. 4. Remove screws (12) from cover (50)...

Page 31 - Technical Data; Basic Sprayer Wetted Parts:; Dimensions

Technical Data 309674M 31 Technical Data Basic Sprayer Wetted Parts: zinc-plated carbon steel, nylon, stainless steel, PTFE, acetal, chrome plating, leather, UHMWPE, aluminum, tungsten carbide Noise Level: Sound power . . . . . . . . . . 100 dBa* Sound pressure . . . . . . . . . 90 dBa* *Measured 3 ...

Page 32 - Graco Standard Warranty

Graco Standard Warranty 32 309674M Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any...