Graco 309003E- Manuals

Page 2 - Table of Contents

2 309003 Table of Contents Symbols 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Description 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 6 . . . ....

Page 3 - Symbols; Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD

309003 3 Symbols Warning Symbol WARNING This symbol alerts you to the possibility of seriousinjury or death if you do not follow the correspondinginstructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage toor destruction of equipment if you do not follow thecorrespondi...

Page 4 - FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD

4 309003 WARNING FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous conditionand result in fire or explosion and other serious injury. D Ground the pumping equipment. Proper grounding dissipates static electricity. D This...

Page 5 - General Description

309003 5 General Description The CycleFlo is a pneumatic pump controller thatallows precise control over the amount of product thatis delivered by the pump, as well as the pump speed.The CycleFlo achieves this by operating the pump fora preset number of cycles and then halting the pump-ing cycle. Up...

Page 6 - Installation; Pneumatic Connections

6 309003 Installation Pneumatic Connections The integrated air valves (solenoids #1 and #2), lo-cated on the right side of the CycleFlo enclosure, havea common air inlet (1/4 in. npt) port at the bottom andtwo outlet ports (1/8 in. npt to 1/4 in. elbow tube fitting)towards the front of the unit. The...

Page 7 - Transformer

309003 7 Installation Fig. 2 DIp Switch SW1 8 Remote Run Test 7 Test Mode 6 Program Mode 5 x10 CPM Multiplier CPM Rate 1 2 3 4 Micro Processor Remote RunInput Air SupplyValve SignalOutput SolenoidValve #1 Solenoid Valve #2 24 VDC, 6W max. 24 VDC, 6W max. 24 VDC, 6W max. 24 VDC, 6W max. + – +– + – +–...

Page 8 - Setup and Programming; CPM; Presets

8 309003 Setup and Programming An 8-position DIP switch (SW1) (see Fig. 1 for loca-tion) is used to set the cycle rate and cycles multiplier.It is also used to invoke the various test modes. Before the CycleFlo can be put into operation, theparameters in Fig. 3 must be programmed for eachparticular ...

Page 9 - Operation; Priming the Pump

309003 9 Operation Priming the Pump A priming feature allows for the temporary operation ofthe pump for priming purposes. The pump cycle rateduring priming is controlled by the 8-position DIPswitch (SW1). Pressing the PRIME button on the front panel will startthe pump cycling while the button is hel...

Page 10 - Troubleshooting

10 309003 Troubleshooting The following is a list of possible problems and their causes. The CycleFlo also has a built-in self-test mode thatallows dynamic testing of all components. Troubleshooting Guide Problem Cause Solution No operation at all Blown fuse. Check fuse and replace with 250 V1/4A ty...

Page 13 - Typical Installation Diagrams

309003 13 Typical Installation Diagrams 9409A 120 or 240 VAC CycleFloController Compressed Air In Remote Run Input PH Controller, FlowController, Timer, etc.Sends on/off signal toCycleFlo Controller Diaphragm Pump(Husky 205 shown)

Page 14 - CycleFlo Controller

14 309003 Typical Installation Diagrams CycleFlo Controller Chemical Injector CycleFloController 120 or 240 VAC Air Supply Valve Signal (24 VDC) Compressed Air Air Supply Solenoid Valve SolenoidValve #1 SolenoidValve #2 In Out Husky 1040Metering Pump Flow Controller sendson/off signal to theCycleFlo...

Page 17 - Specifications; Mounting Information

309003 17 Specifications Power Requirements : 120 VAC, 50/60 Hz, 160 mA 240 VAC, 50/60 Hz, 80 mA Air Supply: 120 psi (0.8 MPa, 8 bar) Maximum Mounting Information 9438A 4 in. (102 mm) 8 7/8 in. (225 mm)