Page 2 - Warning Symbol; Caution Symbol; CAUTION; EQUIPMENT MISUSE HAZARD; WARNING
2 308655J Table of Contents Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Troublesho...
Page 3 - MOVING PARTS HAZARD
308655J 3 HAZARDOUS FLUIDS Improper handling of hazardous fluids or inhaling toxic fumes can cause extremely serious injury,even death, due to splashing in the eyes, ingestion, or bodily contamination. D Know the specific hazards of the fluid you are using. D Store hazardous fluid in an approved con...
Page 4 - Installation
4 308655J Installation The typical installation shown in Fig.1 is only a guide tohelp you select and install a pump; it is not an actualsystem design. Contact your Graco distributor forassistance in designing a system to suit your needs. Always mount the pump firmly to a bracket or atank cover. Neve...
Page 5 - System Accessories
308655J 5 Installation System Accessories CAUTION Do not hang the air accessories directly on the airinlet (E). The fittings are not strong enough tosupport the accessories and may cause one ormore to break. Provide a bracket on which tomount the accessories. NOTE: Install the following accessories ...
Page 6 - Grounding
6 308655J Installation Grounding Proper grounding is an essential part of maintaining asafe system. To reduce the risk of static sparking, ground the pump.Check your local electrical code for detailed groundinginstructions for your area and type of equipment. Besure to ground this equipment: D Pump:...
Page 7 - Operation; Pressure Relief Procedure; Startup and Adjustment
308655J 7 Operation Pressure Relief Procedure SKIN INJECTION HAZARDTo reduce the risk of serious bodilyinjury, including fluid injection orsplashing in the eyes or on the skin, always follow this procedure whenever you shut offthe pump, check or service any part of the system,install or change dispe...
Page 8 - Troubleshooting
8 308655J Operation Never allow the pump to run dry of the fluid beingpumped. A dry pump will quickly accelerate to ahigh speed, possibly damaging itself, and it mayget very hot. CAUTION 7. Read and follow the instructions supplied witheach component in your system. 8. If the pump will be unattended...
Page 9 - Air Motor and Throat Service; Before You Start
308655J 9 Air Motor and Throat Service Before You Start D Be sure you have all necessary parts on hand. Repair Kit 238751 includes repair parts for the airmotor and pump. Use all parts in the kit for thebest results. Parts included in the kit are markedwith one asterisk, for example (19*), in the te...
Page 11 - Reassembly
308655J 11 Air Motor and Throat Service L 05612 2516 23 15 Turnlock-wiresup. Fig. 4 Cut off topsof poppets asindicated bydotted lines. 0.125” (3.18 mm) Cutaway View M 13 31 22* 21*32* 21* 32* 27 28 32* 21* 17* 31 14 17* 21* 32* 26* 27 26* 14 19* 04422 12 13 15 Reassembly 1. Place the piston rod (29)...
Page 13 - Displacement Pump Service; Disassembly
308655J 13 Displacement Pump Service Disassembly NOTE: Be sure you have all necessary parts on hand. Repair Kit 238751 includes repair parts for theair motor and pump. Use all parts in the kit forthe best results. Parts included in the kit aremarked with one asterisk, for example (19*), inthe text a...
Page 15 - Parts Drawing
308655J 15 Parts Drawing When assembling the fluid cylinder(110) over the assembled fluidpiston (107, 109, 113), use thepiston assembly tool included inrepair kit 238751 and steps 21through 23 on page 12 . 16 24 11 30 22* 21* 25 23 12 21* 17* 26* *19 27b 27a 31 15 13 27c 32* 29 3 7 18 36 1 *20 5 28 ...
Page 16 - Dimensions; Mounting Hole; Technical Data
16 308655J Dimensions 1/2-in.npt airinlet 3/4-in.nptmufflerport Model 205626 25.8 in. (655 mm) MODEL 205626, Series K 3/4-in.npt fluidoutlet 18.4 in. (467 mm) 7.4 in. (188 mm) Model 222065 32.3 in. (820 mm) Model 222095 36.6 in. (929 mm) Note: Forsealed tankmounting usegasket192658. 06035 Mounting H...
Page 17 - Performance Chart
308655J 17 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 0 1 2 3 4 5 6 FLUID FLOW––gpm (lpm) Test Fluid: 10-weight oil at 75 _ F (23.9 _ C) To find fluid outlet pressure at a specific fluid flowand operating air pressure: 1. Locate desired fluid flow along bottom of chart. 2. Follow...