Page 2 - Table of Contents
2 308148 Table of Contents Warnings 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-Powered Pumps 8 . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic-Powered Pumps 10 ...
Page 3 - Symbols; Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD
308148 3 Symbols Warning Symbol WARNING This symbol alerts you to the possibility of seriousinjury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage toor destruction of equipment if you do not follow theinstructions. WARNING IN...
Page 4 - SKIN INJECTION HAZARD
4 308148 WARNING SKIN INJECTION HAZARD Spray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body andcause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on theskin can also cause serious injury. D Fluid injected into the ...
Page 5 - FIRE AND EXPLOSION HAZARD
308148 5 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. D Ground the equipment and the object being sprayed. Refer to Grounding on page 7. D If there is any static spar...
Page 6 - Notes
Page 7 - Installation; Grounding
308148 7 Installation Grounding WARNING FIRE AND EXPLOSION HAZARDBefore operating the pump, ground thesystem as explained below. Also readthe section FIRE AND EXPLOSIONHAZARD on page 5. 1. King Pumps: use a ground wire and clamp. SeeFig. 1. Remove the ground screw (Z) and insertthrough eye of ring t...
Page 8 - TYPICAL INSTALLATION
8 308148 Installation (AIR-POWERED PUMPS) NOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theparts drawing. NOTE: Accessories are available from your Gracodistributor. If you supply your own accessories, be surethey are adequately sized and pres...
Page 9 - SYSTEM ACCESSORIES; Air and Fluid Hoses; Air Line Accessories
308148 9 Installation (AIR-POWERED PUMPS) SYSTEM ACCESSORIES WARNING A bleed-type master air valve (E) and a fluid drainvalve (M) are required in your system. Theseaccessories help reduce the risk of serious injury,including skin injection and splashing of fluid in theeyes or on the skin, and injury...
Page 13 - Operation/Maintenance; Pressure Relief Procedure; FLUSHING THE PUMP
308148 13 Operation/Maintenance (ALL PUMPS) Pressure Relief Procedure WARNING SKIN INJECTION HAZARDFluid under high pressure can be in-jected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or movingparts, follow the Pressure Relief Procedu...
Page 14 - Starting and Adjusting the Pump; Shutdown and Care of the Pump
14 308148 Operation/Maintenance (AIR-POWERED PUMPS) Starting and Adjusting the Pump 1. Refer to Fig. 3 on page 8. Connect the suction kit(T) to the pump’s fluid inlet, and place the tube intothe fluid supply. 2. Be sure the air regulator (F) is closed. Then openthe pump’s bleed-type master air valve...
Page 16 - Troubleshooting Chart; CAUSE
16 308148 Troubleshooting Chart WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 13. 1. Relieve the pressure. 2. Check all possible causes and problems beforedisassembling the pump. PROBLEM CAUSE SOLUTION ...
Page 17 - Service; REQUIRED TOOLS
308148 17 Service REQUIRED TOOLS D Set of socket wrenches D Set of adjustable wrenches D 24 in. adjustable wrench D Torque wrench D Rubber mallet D Arbor press D Soft wooden block (approx. 1 square foot in size) D Large vise, with soft jaws D Thread lubricant D Anti-seize lubricant 222955 D Loctite ...
Page 18 - RECONNECTING DISPLACEMENT PUMP
18 308148 Service RECONNECTING DISPLACEMENT PUMP WARNING To reduce the risk of pinching or injuring hands orfingers caught between the hydraulic motor drippan and the coupling nut, always use connectingrod adapter 184595 and tie rods 184596 on Model222897 Viscount Pump. Never use connecting rodadapt...
Page 20 - DISPLACEMENT PUMP SERVICE
20 308148 Service DISPLACEMENT PUMP SERVICE Disassembly When disassembling the pump, lay out all the removedparts in sequence, to ease reassembly. Clean all partswith a compatible solvent and inspect them for wear ordamage. Refer to Fig. 7. NOTE: Repair Kits are available to replace the throat(T) an...
Page 22 - Reassembly
22 308148 Service Reassembly 1. If it was necessary to remove the ball guide (9)from the displacement rod (1), place the flats ofthe rod in a vise. Apply anti-seize lubricant 222955to the threads and mating faces of the rod and theball guide. Screw the ball guide onto the rod, handtight. Remove from...
Page 25 - Parts
308148 25 Parts Part No. 222895 Pump, Series B28:1 Ratio, with Quiet King Air Motor Part No. 253377 Pump, Series A28:1 Ratio, with Quiet King Air Motor 101 105 104 } } 106 108 } 102 } } 107 103 } 0568C Ref.No. Part No. Description Qty. 101 220106 AIR MOTOR, King, quietSee 309348 for partsUsed on Mod...
Page 33 - Technical Data
308148 33 Technical Data (MODELS 222895 AND 253377 KING PUMPS) Ratio 28:1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum fluid working pressure 19.3 MPa, 193 bar (2800 psi) . . . . . . . . . . . . ...
Page 38 - Dimensions
38 308148 Dimensions Model 222895 Shown A B C D 0566 Pump Model A B C D 222895, 253377 1235.1 mm (48.63 in.) 642.6 mm (25.3 in.) 592.5 mm (23.33 in.) 298.0 mm (11.73 in.) C59792,222939,233069,233070, 234667,241947, 243689,246989, 246990,246991, 246992,246923, 246924,249992 1160.0 mm (45.7 in.) 759.0...
Page 39 - Mounting Hole Layouts; Premier Pumps
308148 39 Mounting Hole Layouts 88 mm(3.464 in.) 94.28 mm(3.712 in.) 11.1 mm(0.437 in.)DIA (4) 94.28 mm(3.712 in.) 101.6 mm (4.0 in.) 50.8 mm(2.0 in.) 0653 Premier Pumps King, Bulldog, and Viscount Pumps 67.5 mm(2.7 in.) 135.0 mm (5.3 in.) 50.7 mm(2.0 in.) 101.5 mm (4.0 in.) 116.9 mm(4.6 in.) 87.9 m...