Page 2 - Warning Symbol; Caution Symbol; CAUTION; WARNING; EQUIPMENT MISUSE HAZARD
2 308117 Table of Contents Symbols 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warnings 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation 8...
Page 3 - SKIN INJECTION HAZARD
3 308117 WARNING SKIN INJECTION HAZARD Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremelyserious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can alsocause serious injury. Fluid injected into the skin might loo...
Page 4 - FIRE AND EXPLOSION HAZARD; TOXIC FLUID HAZARD
4 308117 WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition andresult in a fire or explosion and serious injury. Ground the equipment and the object being sprayed. Refer to Grounding on page 5. If there is any static sparking...
Page 5 - Installation; General Information; Mounting the Pump
5 308117 Installation General Information NOTE: Reference numbers and letters in parenthesesin the text refer to the callouts in the figures and theparts drawing. NOTE: Always use Genuine Graco Parts and Acces-sories, available from your Graco distributor. If yousupply your own accessories, be sure ...
Page 6 - System Accessories
6 308117 Installation System Accessories WARNING A bleed-type master air valve (D) and a fluid drainvalve (J) are required in your system. These acces-sories help reduce the risk of serious injury, includ-ing fluid injection and splashing of fluid in the eyesor on the skin, and injury from moving pa...
Page 8 - Operation; Pressure Relief Procedure; Flush the Pump Before First Use
8 308117 Operation Pressure Relief Procedure WARNING SKIN INJECTION HAZARDThe system pressure must be manuallyrelieved to prevent the system fromstarting or spraying accidentally. Fluid under high pressure can be injected through theskin and cause serious injury. To reduce the risk ofan injury from ...
Page 9 - Starting and Adjusting the Pump
9 308117 Operation Starting and Adjusting the Pump WARNING Moving parts can pinch or amputate your fingers orother body parts. When air is supplied to the motor,the air motor piston (located behind the air motorplates) moves. See Fig. 3. Therefore, never oper-ate the pump with the air motor plates (...
Page 10 - Shutdown and Care of the Pump; Flushing; Lubrication
10 308117 Operation Shutdown and Care of the Pump WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 8. For overnight shutdown, stop the pump at the bottomof its stroke to prevent fluid from drying on the ex...
Page 11 - Troubleshooting
11 308117 Troubleshooting WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 8. 1. Relieve the pressure. 2. Check all possible problems and solutions beforedisassembling pump. Problem Cause Solution Pump fai...
Page 12 - Service; Disconnecting the Displacement Pump
12 308117 Service Disconnecting the Displacement Pump WARNING To reduce the risk of serious injury whenever youare instructed to relieve pressure, always follow thePressure Relief Procedure on page 8. 1. Flush the pump if possible. Stop the pump at thebottom of its stroke. Relieve the pressure. 2. D...
Page 13 - Reconnecting the Displacement Pump
13 308117 Service Reconnecting the Displacement Pump 1. Lubricate the o-ring (107) and check that it is inplace on the displacement rod (7). Orient thepump’s fluid outlet (R) to the air motor ’s air inlet(S) as was noted in step 2 under Disconnectingthe Displacement Pump. Position the displace-ment ...
Page 14 - Displacement Pump Reassembly
14 308117 Service 224344 Displacement Pump Disassembly NOTE: For repair and parts information for displace-ment pumps 254999, 15G976, and 224341, seemanual 308116. When disassembling the pump, lay out all removedparts in sequence, to ease reassembly. Refer to Fig. 5. NOTE: Repair Kit 224402 (Neopren...
Page 16 - Parts
16 308117 Parts Model 224345, Series A5:1 Ratio Monark Hydra-Clean Pump 108 104 101 0196A 103 102 107 Ref Part No. No. Description Qty 101 224344 DISPLACEMENT PUMP ASSYSee pages 18 and 19 for parts 1 102 102021 NUT, lock; 3/8–16; stainless steel 3 103 24B189 KIT, tie rod 3 104 205997 AIR MOTORSee 30...
Page 17 - with riser tube
17 308117 Parts Model 224347, Series A10:1 Ratio President Hydra-Clean Pump, with riser tube 104 101 0198A 108 107 103 102 106 105 112 111 110 109 Ref Part No. No. Description Qty 101 224344 DISPLACEMENT PUMP ASSYSee pages 18 and 19 for parts 1 102 102021 NUT, lock; 3/8–16; stainless steel 3 103 166...
Page 20 - Notes
Page 22 - A B
22 308117 Technical Data (5:1 Monark) Category Data Maximum fluid working pressure 600 psi (42 bar) Maximum air input pressure 120 psi (8.4 bar) Pump cycles per 1 gallon (3.8 liters) 24 Fluid flow at 60 cycles per minute 2.5 gallons (9.46 liters) Recommended speed for optimum pump life 15–25 cycles/...
Page 23 - Dimensions; Mounting Hole
23 308117 Dimensions PumpModel A B C 224346,247146,224347,903295,254999 28.38 in. (721 mm) 14.63 in. (372 mm) 13.75 in. (349 mm) 224345 25.25 in. (641 mm) 11.5 in. (292 mm) 13.75 in. (349 mm) PumpModel D Air Inlet E Fluid Outlet F Fluid Inlet 224346 1/2 npt(f) 1/2 npt(f) 3/4 npt(f) 224347,903295 1/2...