Graco 16M816 - Manuals

Battery and Charger 6 3A2589F Battery and Charger • Lithium Battery Packs: Batteries are low mainte- nance. They can be used at any charge level with-out creating a memory effect. • Battery Protection Features: Battery is designed with protection features to maximize battery life. If sprayer stops d...

Battery and Charger 3A2589F 7 2. Plug charger into an electrical outlet and slide battery into charger as shown (light will turn on in 5 seconds). 3. When battery becomes fully charged, immediately unplug the charger from the power supply and remove the battery from the charger. Charger Status Indic...

Common Procedures 8 3A2589F Common Procedures Trigger Lock Prime/Spray Valve Follow the Pressure Relief Procedure whenever you see this symbol. Pressure Relief Procedure 1. Engage trigger lock. 2. Put prime/spray valve UP to release pressure. Always engage the trigger lock when you stop spraying to ...

Common Procedures 3A2589F 9 Reversible Spray Tip In the event that particles or debris clog the spray tip, this sprayer is designed with a reversible spray tip that can be used to quickly and easily clear the particles and resume spraying as quickly as possible. • Always point the reversible spray t...

Common Procedures 10 3A2589F Flexible Suction Tube This sprayer comes with a flexible suction tube for multi-directional spraying without adjustment. To ensure proper function of flexible suction tube, orient as shown. Make sure tab from sprayer is aligned with groove from flexible suction tube and ...

Sprayer Setup 3A2589F 11 Sprayer Setup This sprayer arrives from the factory with a small amount of test material in the system. It is important that you flush this material from the sprayer before using it for the first time: 1. Fill material cup with water or compatible solvent, thread onto spraye...

Choosing the Correct Tip 3A2589F 13 Choosing the Correct Tip Understanding Tip Number The last three digits of tip number (i.e.: XXX413) con-tains information about hole size and fan width on sur-face when gun is held 12 in. (30.5 cm) from surface being sprayed. Example: For a 6 - 8 in. (152 - 203 m...

Install Spray Tip/Guard Assembly (if not installed) 14 3A2589F Install Spray Tip/GuardAssembly (if not installed) 1. Engage trigger lock and put prime/spray valve UP to release pressure. 2. Install filter to spray/tip guard assembly. NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-...

Getting Started with Basic Techniques 3A2589F 15 Aiming Sprayer Aim sprayer at bottom edge of previous stroke, overlapping each stroke by half. Spray Pattern Quality A good spray pattern is evenly distributed as it hits the sur-face. Adjust pressure control knob so pressure is just high enough to sp...

Shutdown and Cleaning 16 3A2589F Shutdown and Cleaning Flushing Sprayer 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup and return excess material to proper container. If used, properly dispose the material cup liner. 3. Remove flexible suction tube a...

Storage 18 3A2589F Cleaning Sprayer Exterior Wipe paint off outside of sprayer using a soft cloth moist-ened with water or flushing fluid. Use only water-based or oil-based (mineral spirit-type) materials with flash point greater than 100° F (38° C). Do NOT submerge the sprayer. Storage 1. Lift prim...

General Service 3A2589F 19 General Service See manual 3A1884 (available at www.graco.com) for complete instructions on properly servicing your sprayer. If you have opened the sprayer clamshell and do not have access to manual 3A1884, follow the instructions below to reduce the risk of errors when as...

Replacement Parts 20 3A2589F Replacement Parts Models 16M886, 16N657, 24R747 51 52 53 1 2 40 41 59 62 3 4 23 22 21 20 57 56 38 11 13 15 17 17 12 14 16 36 34 35 39 42 43 45 44 46 31 33 37 27 25 26 31 30 29 28 24 9 10 32 32 61 5 7 8 7 6 60 ti19440b

Replacement Parts 3A2589F 21 Parts List - Models 16N657, 16M886, 24R747 Ref. If you have this model sprayer (model number is the same as the part number, which is between the battery and the sprayer) Order Part Number: Description Model 16N657, 24R747 262842 Sprayer Replacement Kit: includes parts 2...

Inlet Valve Fitting Removal/Service 3A2589F 23 Inlet Valve Fitting Removal/Service 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup, flexible suction tube, and bat-tery. 3. Hold sprayer upside-down and use wrench to loosen and remove inlet valve fittin...

Outlet Valve Fitting Repair 24 3A2589F Outlet Valve Fitting Repair NOTE: Before doing any repair to pump, perform Flushing Sprayer procedure, page 16. Removal 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove battery. 3. Remove outlet valve fitting access plug. 4. U...

Troubleshooting 3A2589F 25 Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection,...

Troubleshooting 3A2589F 29 Troubleshooting Leaks Problem Cause Solution Sprayer is leaking fluid at Points A Spray/tip guard assembly is loose. Tighten spray/tip guard assembly. O-ring inside needle assembly is worn out. Replace o-ring (108195). Sprayer is leaking fluid at Point B O-ring on rear of ...

Technical Data 30 3A2589F Technical Data Hand-Held Sprayer (Models 16N657, 16M886, 24R747) U.S. Metric Adjustable pressure range 1000 - 2000 psi 7.0 - 14 MPa, 69 -138 bar Maximum working pressure 2000 psi 14 MPa, 138 bar Weight 6.06 lb 2.75 kg Dimensions: Length 13.75 in. 34.9 cm Width 5.25 in. 13.3...

Preferred Material Settings Log 3A2589F 31 Preferred Material Settings Log Date Item Sprayed Material Sprayed Spray Tip Pressure Setting (Mark Dial) 03/24/2011 Crown molding PST515 EX AMPL E

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...

Charging the Battery 6 3A2589A Charging the Battery Batteries are initially 50% charged to provide optimum battery life and require charging before first use. It takes approxi-mately 45 minutes to charge a dead battery to 80%, at which point it can be used. It will take approximately 75 minutes to f...

Common Procedures 3A2589A 7 Common Procedures Trigger Lock Prime/Spray Valve Follow the Pressure Relief Procedure whenever you see this symbol. Pressure Relief Procedure 1. Engage trigger lock. 2. Put prime/spray valve UP to release pressure. Always engage the trigger lock when you stop spraying to ...

Common Procedures 8 3A2589A Reversible Spray Tip In the event that particles or debris clog the spray tip, this sprayer is designed with a reversible spray tip that can be used to quickly and easily clear the particles and resume spraying as quickly as possible. • Always point the reversible spray t...

Common Procedures 3A2589A 9 Flexible Suction Tube This sprayer comes with a flexible suction tube for multi-directional spraying without adjustment. To ensure proper function of flexible suction tube, orient as shown. Make sure tab from sprayer is aligned with groove from flexible suction tube and f...

Sprayer Setup 10 3A2589A Sprayer Setup This sprayer arrives from the factory with a small amount of test material in the system. It is important that you flush this material from the sprayer before using it for the first time: 1. Fill material cup with water or compatible solvent, thread onto spraye...

Choosing the Correct Tip 12 3A2589A Choosing the Correct Tip Understanding Tip Number The last three digits of tip number (i.e.: XXX413) con-tains information about hole size and fan width on sur-face when gun is held 12 in. (30.5 cm) from surface being sprayed. Example: For a 6 - 8 in. (152 - 203 m...

Install Spray Tip/Guard Assembly (if not installed) 3A2589A 13 Install Spray Tip/GuardAssembly (if not installed) 1. Engage trigger lock and put prime/spray valve UP to release pressure. 2. Install filter to spray/tip guard assembly. NOTE: Spray tip filter is reverse-threaded. Turn left (or counter-...

Getting Started with Basic Techniques 14 3A2589A Aiming Sprayer Aim sprayer at bottom edge of previous stroke, overlapping each stroke by half. Spray Pattern Quality A good spray pattern is evenly distributed as it hits the sur-face. Adjust pressure control knob so pressure is just high enough to sp...

Shutdown and Cleaning 3A2589A 15 Shutdown and Cleaning Flushing Sprayer 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup and return excess material to proper container. If used, properly dispose the material cup liner. 3. Remove flexible suction tube a...

Storage 3A2589A 17 Cleaning Sprayer Exterior Wipe paint off outside of sprayer using a soft cloth moist-ened with water or flushing fluid. Do not use solvents with a flash point greater than 100° F (38° C). Do NOT submerge the sprayer. Storage 1. Lift prime/spray valve UP to the prime position. Remo...

Replacement Parts 18 3A2589A Replacement Parts Models 16M886, 16N657 51 52 53 1 2 40 41 59 3 4 23 22 21 20 57 56 38 11 13 15 17 17 12 14 16 36 34 35 39 42 43 45 44 46 31 33 37 27 25 26 31 30 29 28 24 9 10 32 32 61 5 7 8 7 6 60 ti19440a

Replacement Parts 3A2589A 19 Parts List - Models 16N657, 16M886 Ref. If you have this model sprayer (model number is the same as the part number, which is between the battery and the sprayer) Order Part Number: Description Model 16N657 262842 Sprayer Replacement Kit: includes parts 2, 7-20, 24-45, 5...

Replacement Parts 22 3A2589A Parts List - Model 16N660 Ref. Order Part Number: Description 262844 Sprayer Replacement Kit: includes parts 2, 7-20, 24-45, 47, 56, 57, 59, 60 1 243103 Pump Armor (32 oz) 2 16M816 Startup/Storage Kit 3 24F042 Storage Case 4 16D559 Battery Charger 5 NAR311 311 Spray Tip/...

Inlet Valve Fitting Removal/Service 24 3A2589A Inlet Valve Fitting Removal/Service 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove material cup, flexible suction tube, and bat-tery. 3. Hold sprayer upside-down and use wrench to loosen and remove inlet valve fittin...

Outlet Valve Fitting Repair 3A2589A 25 Outlet Valve Fitting Repair NOTE: Before doing any repair to pump, perform Flushing Sprayer procedure, page 15. Removal 1. Engage trigger lock and pull prime/spray valve UP to release pressure. 2. Remove battery. 3. Remove outlet valve fitting access plug. 4. U...

Troubleshooting 26 3A2589A Troubleshooting Check everything in this Troubleshooting Table before you bring the sprayer to an authorized service center. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection,...

Troubleshooting 30 3A2589A Troubleshooting Leaks Problem Cause Solution Sprayer is leaking fluid at Points A Spray/tip guard assembly is loose. Tighten spray/tip guard assembly. O-ring inside needle assembly is worn out. Replace o-ring (108195). Sprayer is leaking fluid at Point B O-ring on rear of ...

Technical Data 3A2589A 31 Technical Data Hand-Held Sprayer (Models 16N657, 16M886, 16N660) U.S. Metric Adjustable pressure range 1000 - 2000 psi 7.0 - 14 MPa, 69 -138 bar Maximum working pressure 2000 psi 14 MPa, 138 bar Weight 6.48 lb 2.94 kg Dimensions: Length 13.75 in. 34.9 cm Width 5.25 in. 13.3...

Preferred Material Settings Log 32 3A2589A Preferred Material Settings Log Date Item Sprayed Material Sprayed Spray Tip Pressure Setting (Mark Dial) 03/24/2011 Crown molding PST515 EX AMPL E

All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see www.graco.com/patents. Original instructions. This manual contains Eng...