Page 2 - Section 7 – Exploded Views and
Table of Contents Commercial-Industrial-Residential Portable Generator System Safety Rules ..............................................1-3 Section 1 – General Information ................4 1.1 Unpacking ....................................................................4 1.1.1 Accessory Box ........
Page 3 - INTRODUCTION; READ THIS MANUAL THOROUGHLY; DANGER; GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR GUARDIAN
INTRODUCTION Thank you for purchasing this model of the GUARDIAN ® product line by Generac Power Systems, Inc. This model is a compact, high performance, air-cooled, engine driven generator designed to supply electrical power to operate electrical loads where no utility power is available. READ THIS...
Page 4 - GENERAL HAZARDS; EMISSION CONTROL SYSTEM WARRANTY
2 • Never start or stop the unit with electrical loads connected to receptacles AND with connected devices turned ON. Start the engine and let it stabilize before connecting electrical loads. Disconnect all electrical loads before shutting down the generator. • Do not insert objects through unit's c...
Page 5 - STANDARDS INDEX; CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT; YOUR WARRANTY RIGHTS AND OBLIGATIONS
3 ELECTRICAL HAZARDS • All generators covered by this manual produce dangerous electrical voltages and can cause fatal electrical shock. Utility power delivers extremely high and dangerous voltages as does the generator when it is in operation. Avoid contact with bare wires, terminals, connections, ...
Page 6 - Figure 1 - Bracket Removal; Shipping
1.1 UNPACKING • Set the palleted carton on a rigid flat surface.• Remove staples along bottom of carton that fasten carton to pallet. Open carton from top. • Remove all packaging material.• Remove separate accessory box.• Lift carton off the generator.• Remove generator from shipping pallet by remov...
Page 7 - Figure 3 - Battery Connections; Section 1 - General Information; Negative; Figure 2 - Handle Assembly; Section 7 — Exploded Views and Parts Lists
5 1.2.3 BATTERY CONNECTION • The battery shipped with the generator has been provided fully charged. Caution must be taken when connecting the battery. • Cut the tie wrap cable holding the RED and BLACK battery cables to the stator. • Connect the RED battery cable to the battery Positive terminal (+...
Page 8 - OPERATION; KNOW THE GENERATOR; Figure 5 - Generator Controls
ITEM PART NO. QTY. DESCRIPTION 1 087968 1 SWITCH, ROCKER -/0 2 090418 1 OUTLET, 12VDC SNAP 3 0D6640 1 COVER, GOVERNOR CONTROL 4 090987 6 SCREW PPHM M3-0.5 X 12 5 0D2502 1 PANEL, SHEET METAL 6 068868 2 OUTLET 30A 120V RECEPT 7 022985 2 WASHER FLAT #6 8 043182 10 WASHER LOCK M3 9 051714 6 NUT HEX M3-0...
Page 9 - CORD SETS AND CONNECTION; Figure 8 - 120 VAC, 20 Amp GFCI Receptacle; Section 2 – Operation
30 Section 7 — Exploded Views and Parts Lists Commercial-Industrial-Residential Portable Generator System Control Panel – Drawing No. 0E0227B 2.2 CORD SETS AND CONNECTION PLUGS 2.2.1 AC, 20 AMP, DUPLEX RECEPTACLE This is a 120 Volt outlet protected against overload by a 20 Amp push-to-reset circuit ...
Page 10 - Figure 11 - 12 Volt DC, 10 Amp Receptacle
Figure 9 - 120 VAC, 30 Amp Receptacle Use this receptacle to operate 120 Volt AC, 60 Hz, single phase loads requiring up to 3600 watts (3.6 kW) of power at 30 Amps. The outlet is protected by a 30 Amp push-to-reset circuit breaker. 2.2.4 120/240V AC, 30 AMP RECEPTACLE Use a NEMA L14-30 plug with thi...
Page 11 - HOW TO USE THE GENERATOR; Figure 13 - Grounding the Generator; DON’T OVERLOAD THE
2.3 HOW TO USE THE GENERATOR If you have any problems operating your generator, please call the generator helpline at 1-800-333-1322. 2.3.1 GROUNDING THE GENERATOR The National Electrical Code requires that the frameand external electrically conductive parts of thisgenerator be properly connected to...
Page 12 - WATTAGE REFERENCE GUIDE; BEFORE STARTING THE
10 2.5 WATTAGE REFERENCE GUIDE Device . . . . . . . . . . . . . . . . . . . . . . .Running Watts *Air Conditioner (12,000 Btu) . . . . . . . . . . . . . . . . .1700 *Air Conditioner (24,000 Btu) . . . . . . . . . . . . . . . . .3800 *Air Conditioner (40,000 Btu) . . . . . . . . . . . . . . . . .6000...
Page 13 - Figure 14 - Fuel Tank; TO START THE ENGINE; Figure 16 - Idle Control Switch; WARNING
11 2.6.2 ADDING GASOLINE WARNING: Never fill fuel tank indoors. Never fill fuel tank when engine is running or hot. DO NOT light a cigarette or smoke when filling the fuel tank. Caution: Do not overfill the fuel tank. Always leave room for fuel expansion. • Use regular UNLEADED gasoline with the gen...
Page 14 - “Full Choke”; Figure 17 - Full Choke Position; STOPPING THE ENGINE
12 • Move engine CHOKE knob to “Full Choke” position. Figure 17 - Full Choke Position • To start engine, press and hold the Start/Run/Stop switch in the “Start” position. The engine will crank and attempt to start. When the engine starts, release the switch to the run position. • When the engine sta...
Page 15 - CHARGING A BATTERY
2.12 CHARGING A BATTERY DANGER! Storage batteries give off explosive hydrogen gas while recharging. An explosive mixture will remain around the battery for a long time after it has been charged. The slightest spark can ignite the hydrogen and cause an explosion. Such an explosion can shatter the bat...
Page 16 - Section 3 — Maintenance; MAINTENANCE SCHEDULE; Operation Maintenance; PRODUCT SPECIFICATIONS; Section 6 — Electrical Data
3.2.1 GENERATOR SPECIFICATIONS MODEL GPS 12500 GPS 15000 Model # 004451-1 004582-1 Rated Max. Power 12.5 kW 15.0 kW Surge Power 18.75 kW 22.5 kW Rated AC Voltage 120/240 120/240 Rated Max AC LoadCurrent @ 240V 52.0 Amps 62.5 Amps Current @ 120V 104.0 Amps 125.0 Amps Rated Frequency 60 Hz @ 3600 RPM ...
Page 17 - GENERAL RECOMMENDATIONS
15 3.3 GENERAL RECOMMENDATIONS The warranty of the generator does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the generator as instructed in this manual. Some adjustments will need to be made periodical...
Page 18 - Figure 18 - Spark Plug Gap; SERVICE AIR CLEANER; Figure 20 - Air Cleaner; CLEAN SPARK ARRESTOR; Filter
16 3.3.6 REPLACING THE SPARK PLUG Use Champion RC14YC spark plug or equivalent. The correct air gap is 0.76 mm (0.030 in.). Replace the plug once each year. This will help your engine start easier and run better. 1. Stop the engine and pull the spark plug wire off of the spark plug. 2. Clean the are...
Page 19 - Figure 21 - Spark Arrestor; ADJUSTING VALVE CLEARANCE; To adjust valve clearance:; Figure 22 - Valve Clearance Adjustment
Figure 21 - Spark Arrestor 3.6 ADJUSTING VALVE CLEARANCE After the first 50 hours of operation, you should adjustthe valve clearance in the engine. Important: If you feel uncomfortable about doing this procedure or you don't have the proper tools, please take your generator in to the nearest service...
Page 20 - No Choke; SYMPTOM
18 Section 3 — Maintenance Commercial-Industrial-Residential Portable Generator System 3.7 GENERAL The generator should be started at least once every seven days and be allowed to run at least 30 minutes. If this cannot be done and you must store the unit for more than 30 days, use the following inf...
Page 39 - ULTRA SOURCE; Portable Generator; COMMERCIAL • INDUSTRIAL • RESIDENTIAL; AUTHORIZED DEALER SUPPORT:
Owner’sManual • SAFETY • ASSEMBLY • OPERATION • TROUBLESHOOTING • ELECTRICAL DATA • PARTS • WARRANTY 1-800-333-1322 ULTRA SOURCE Portable Generator COMMERCIAL • INDUSTRIAL • RESIDENTIAL MODELS: 004451 (12,500 WATT) 004582 (15,000 WATT) AUTHORIZED DEALER SUPPORT: GENERAC POWER SYSTEMS, INC. P.O. Box ...