Page 4 - L DIESEL QUICK REFERENCE GUIDE; RECOMMENDED FLUIDS
7.5L DIESEL QUICK REFERENCE GUIDE 2 SPECIFICATIONS: CRANKCASE OIL CAPACITY: 6.0 U.S. GALLONS (22.7 LITERS) COOLING SYSTEM CAPACITY: 11.2 U.S. GALLONS (42.4 LITERS) RECOMMENDED FLUIDS COOLANT: USE A 50/50 MIXTURE OF LOW SILICATE ETHYLENE GLYCOL BASE ANTI-FREEZE AND SOFT WATER. (IF DESIRED, A HIGH QUA...
Page 5 - QUICK REFERENCE ENGINE PARTS
3 PART NUMBER DESCRIPTION QTY 0D57030309 OIL FILTER 1 090625 AIR FILTER 1 0D57030353 FUEL FILTER 1 0D57030416 WATER PUMP 1 0D57030468 ALTERNATOR 1 0D57030463 STARTER 1 0D57030436 THERMOSTAT & GASKET KIT 1 0D57030424 ALTERNATOR BELT 1 0D57030106 ENGINE OVERHAUL GASKET KIT AR 7.5L DIESEL QUICK REF...
Page 6 - L DIESEL SERVICE RECOMMENDATIONS; 0 KW - 400 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS; Service Maintenance Interval Information:
4 7.5L DIESEL SERVICE RECOMMENDATIONS 40 KW - 400 KW STANDBY DIESEL ENGINE DRIVEN GENERATOR SETS Following is a recommended maintenance schedule for Generac standby diesel engine driven generator setsfrom 40 kW to 400 kW in size. The established intervals in the schedule are the maximum recommended ...
Page 7 - SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY.; DEALER INFORMATION; GENERATOR & TRANSFER SWITCH INFORMATION
5 7.5L DIESEL SERVICE RECOMMENDATIONS GENERAC POWER SYSTEMS, INC. RECOMMENDED SCHEDULED MAINTENANCE PROGRAM SERVICE WORK TO BE PERFORMED BY FACTORY-TRAINED PERSONNEL ONLY. DEALER INFORMATION NAME:ACCOUNT #:ADDRESS: PHONE:TECHNICIAN:SIGNATURE: OWNER INFORMATION NAME:ADDRESS: SITE:PHONE: SIGNATURE: PU...
Page 10 - L DIESEL — CYLINDER HEAD ASSEMBLY
7.5L DIESEL — CYLINDER HEAD ASSEMBLY 8 ITEM PART NUMBER DESCRIPTION QTY 01200A 0D57030100 CYLINDER HEAD ASSY 1
Page 11 - L DIESEL — CYLINDER BLOCK ASSEMBLY
7.5L DIESEL — CYLINDER BLOCK ASSEMBLY 9 ITEM PART NUMBER DESCRIPTION QTY 01300A 0D57030101 CYLINDER BLOCK ASSY 1
Page 12 - L DIESEL — LINER AND PISTON KIT
7.5L DIESEL — LINER AND PISTON KIT 10 ITEM PART NUMBER DESCRIPTION QTY 01340 0D57030102 LINER AND PISTON KIT (SIZE 1) AR 0D57030103 LINER AND PISTON KIT (SIZE 2) AR 0D57030104 LINER AND PISTON KIT (SIZE 3) AR
Page 13 - L DIESEL — CRANKSHAFT ASSEMBLY
7.5L DIESEL — CRANKSHAFT ASSEMBLY 11 ITEM PART NUMBER DESCRIPTION QTY 03000A 0D57030105 CRANKSHAFT ASSY 1
Page 14 - L DIESEL — ROCKER COVER AND BREATHER
ITEM PART NUMBER DESCRIPTION QTY 01100 0D57030107 COVER, ROCKER 1 01110 0D57030108 GASKET, ROCKER COVER 1 01124 0D57030109 JOINT, ROCKER COVER BREATHER HOSE 1 01134 0D57030110 SEAL, ROCKER COVER BOLT 4 01182B 0D57030111 WASHER, ROCKER COVER 4 01198B 0D57030112 BOLT, ROCKER COVER 4 01951B 0D57030113 ...
Page 15 - L DIESEL — CYLINDER HEAD
13 7.5L DIESEL — CYLINDER HEAD ITEM PART NUMBER DESCRIPTION QTY 01210 0D57030122 GASKET, CYLINDER HEAD 1 01282C 0D57030123 STUD, CYLINDER HEAD 12 01287 0D57030124 PLUG, CYLINDER HEAD 6 01296C 0D57030125 CAP, CYLINDER HEAD 5 01296E 0D57030126 CAP, CYLINDER HEAD 18 01298B 0D57030127 BOLT, CYLINDER HEA...
Page 16 - L DIESEL — CYLINDER BLOCK
Page 18 - L DIESEL — OIL PAN ASSEMBLY
7.5L DIESEL — OIL PAN ASSEMBLY 16 ITEM PART NUMBER DESCRIPTION QTY 01500 0D57030173 OIL PAN, ENGINE 1 01521 0D57030174 GASKET, ENGINE OIL PAN DRAIN PLUG 3 01597B 0D57030175 BOLT, ENGINE OIL PAN 35 01598 0D57030176 PLUG, ENGINE OIL PAN 1 01598C 0D57030177 PLUG, ENGINE OIL PAN 1 01598F 0D57030178 PLUG...
Page 19 - L DIESEL — ENGINE GASKET KIT
7.5L DIESEL — ENGINE GASKET KIT 17 ITEM PART NUMBER DESCRIPTION QTY 01070 0D57030106 ENGINE OVERHAUL GASKET KIT AR
Page 20 - L DIESEL — FLYWHEEL AND HOUSING
Page 22 - L DIESEL — PISTON AND CONNECTING ROD
ITEM PART NUMBER DESCRIPTION QTY 03006 0D57030205 BOLT, CONNECTING ROD 12 03010A 0D57030206 CONNECTING ROD ASSY 6 03016 0D57030207 BUSHING, CONNECTING ROD 6 03036 0D57030209 PIN, PISTON 6 03037 0D57030210 PISTON SIZE A AR 0D57030211 PISTON SIZE B AR 03050 0D57030213 BEARING SET, CONN ROD STD 6 0D570...
Page 23 - L DIESEL — CRANKSHAFT
21 7.5L DIESEL — CRANKSHAFT ITEM PART NUMBER DESCRIPTION QTY 03022 0D57030208 DAMPER, CRANKSHAFT TORSIONAL 1 03047 0D57030212 PULLEY, CRANKSHAFT 1 03775 0D57030220 BOLT, TORSIONAL DAMPER 8 03787 0D57030221 BOLT, CRANKSHAFT PULLEY 6 03788 0D57030202 PIN, CRANKSHAFT 1 03788B 0D57030222 PIN, CRANKSHAFT...
Page 24 - L DIESEL — CAMSHAFT AND VALVE
Page 26 - L DIESEL — TIMING GEAR
Page 28 - L DIESEL — ATTACHING PARTS
Page 30 - L DIESEL — OIL PUMP AND STRAINER
Page 32 - L DIESEL — OIL FILTER
ITEM PART NUMBER DESCRIPTION QTY 04100A 0D57030305 OIL FILTER AND HEAD ASSY 1 04101 0D57030306 SWITCH, OIL FILTER BY-PASS 1 04121A 0D57030307 HEAD ASSEMBLY, OIL FILTER 1 04143 0D57030308 VALVE, OIL FILTER DRAIN 1 04150 0D57030309 OIL FILTER 1 04181 0D57030310 PLUG, OIL FILTER INNER 1 04182B 0D570303...
Page 33 - L DIESEL — OIL COOLER
31 7.5L DIESEL — OIL COOLER ITEM PART NUMBER DESCRIPTION QTY 04300A 0D57030318 OIL COOLER ASSEMBLY 1 04311A 0D57030319 COVER ASSEMBLY, OIL COOLER 1 04322 0D57030320 ELEMENT, ENGINE OIL COOLER 1 04334 0D57030321 GASKET, ENGINE OIL COOLER COVER 1 04338 0D57030322 PLUG, ENGINE OIL COOLER 1 04346 0D5703...
Page 34 - L DIESEL — OIL LINE
Page 36 - L DIESEL — FUEL FILTER AND HOSE
Page 38 - L DIESEL — FUEL INJECTION PUMP
36 7.5L DIESEL — FUEL INJECTION PUMP ITEM PART NUMBER DESCRIPTION QTY 07000A 0D57030369 PUMP ASSY, FUEL INJECTION 1 07022 0D57030371 DISC, INJECTION PUMP DRIVING 1 07236 0D57030372 LEVER, INJECTION PUMP GOVERNOR 1 07307 0D57030277 GASKET, INJECTION PUMP FUEL FEED PUMP 2 07329 0D57030373 WASHER, INJE...
Page 40 - L DIESEL — INJECTION PIPE
Page 42 - L DIESEL — INJECTION NOZZLE
Page 44 - L DIESEL — FUEL RETURN HOSE
7.5L DIESEL — FUEL RETURN HOSE 42 ITEM PART NUMBER DESCRIPTION QTY 05467 0D57030412 STAY, FUEL RETURN LINE 1 05473 0D57030413 CLIP, FUEL RETURN LINE 1 05477 0D57030114 BOLT, FUEL RETURN LINE 1 07511 0D57030414 TUBE, INJECTION PUMP FUEL RETURN 1 07512 0D57030415 TUBE, FUEL INJECTION NOZZLE FUEL RETUR...
Page 45 - L DIESEL — ENGINE MOUNTING AND SUPPORT
7.5L DIESEL — ENGINE MOUNTING AND SUPPORT 43 ITEM PART NUMBER DESCRIPTION QTY 02101 0D57030286 BRACKET, FLYWHEEL HOUSING ENG MOUNTING 2 02880 0D57030287 BOLT, ENGINE RR MOUNTING 8
Page 46 - L DIESEL — WATER PUMP AND FAN
ITEM PART NUMBER DESCRIPTION QTY 10000A 0D57030416 WATER PUMP ASSEMBLY 1 10001B 0D57030417 BEARING, WATER PUMP 1 10001C 0D57030418 BEARING, WATER PUMP 1 10010 0D57030419 WATER PUMP KIT 1 10012 0D57030420 CASE, WATER PUMP 1 10016 0D57030421 FLANGE, WATER PUMP PULLEY DRIVE 1 10021 0D57030422 GASKET, W...
Page 47 - L DIESEL — WATER PIPE AND THERMOSTAT
45 7.5L DIESEL — WATER PIPE AND THERMOSTAT ITEM PART NUMBER DESCRIPTION QTY 10100A 0D57030434 CASE ASSY, THERMOSTAT 1 10106 0D57030435 COVER, THERMOSTAT CASE 1 10110 0D57030436 THERMOSTAT KIT 1 10115 0D57030280 GASKET, THERMOSTAT CASE TO CYL HEAD 1 10122 0D57030437 GASKET, THERMOSTAT COVER 1 10177B ...
Page 48 - L DIESEL — INTAKE MANIFOLD
7.5L DIESEL — INTAKE MANIFOLD 46 ITEM PART NUMBER DESCRIPTION QTY 11400 0D57030442 MANIFOLD, INTAKE 1 11424 0D57030443 BOLT, INTAKE MANIFOLD 12 11424B 0D57030304 BOLT, INTAKE MANIFOLD 3 11424E 0D57030444 BOLT, INTAKE MANIFOLD 2 11442C 0D57030445 STUD, INTAKE MANIFOLD 1
Page 49 - L DIESEL — EXHAUST MANIFOLD
7.5L DIESEL — EXHAUST MANIFOLD 47 ITEM PART NUMBER DESCRIPTION QTY 12000 0D57030446 MANIFOLD, EXHAUST 1 12010 0D57030447 GASKET, EXHAUST MANIFOLD 6 12043B 0D57030448 INSULATOR, EXHAUST MANIFOLD HEAT 1 12089E 0D57030449 STUD, EXHAUST MANIFOLD 4 12096 0D57030450 NUT, EXHAUST MANIFOLD 12 12099B 0D57030...
Page 50 - L DIESEL — TURBOCHARGER
7.5L DIESEL — TURBOCHARGER 48 ITEM PART NUMBER DESCRIPTION QTY 12500A 0D57030452 TURBOCHARGER ASSEMBLY 1 12779B 0D57030450 NUT, T/C 4 12784B 0D57030453 GASKET, T/C 1
Page 51 - L DIESEL — EXHAUST PIPE
7.5L DIESEL — EXHAUST PIPE 49 ITEM PART NUMBER DESCRIPTION QTY 12515 0D57030454 COUPLING, T/C TURBINE SIDE 1 13010 0D57030455 GASKET, EXHAUST PIPE 1 13085 0D57030456 SEAL RING, EXHAUST PIPE 1 13085B 0D57030457 SEAL RING, EXHAUST PIPE 1 13099C 0D57030458 BOLT, EXHAUST PIPE 4 13321 0D57030459 SUPPORT,...
Page 52 - L DIESEL — STARTER
50 ITEM PART NUMBER DESCRIPTION QTY 11607 0D57030460 WASHER, INTAKE AIR HEATER 1 11610 0D57030461 HEATER, INTAKE AIR 1 11631 0D57030462 PLATE, INTAKE AIR HEATER CABLE EARTH 1 11682 0D57030363 NUT, INTAKE SILENCER 2 14000A 0D57030463 STARTER ASSEMBLY 1 14191E 0D57030464 WASHER, STARTER 1 14195C 0D570...
Page 53 - L DIESEL — ALTERNATOR
7.5L DIESEL — ALTERNATOR 51 ITEM PART NUMBER DESCRIPTION QTY 14200A 0D57030468 ALTERNATOR ASSEMBLY 1 14216 0D57030469 BRACE, ALTERNATOR ADJUSTING 1 14223 0D57030470 BRACKET, ALTERNATOR MOUNTING 1 14384B 0D57030471 WASHER, ALTERNATOR 1 14788B 0D57030472 NUT, ALTERNATOR 1 14788C 0D57030466 NUT, ALTERN...
Page 54 - L DIESEL — ENGINE COMMON PARTS
Page 56 - L DIESEL — ELECTRONIC GOVERNOR
54 ITEM PART NUMBER DESCRIPTION QTY 1 067708 ACTUATOR 24V CCW 1 2 084753 LEVER ACTUATOR CLAMP 1 3 0D7657 STUD TH 1/4-28 x 15-1/2 G2 ZINC 1 4 084754 ROD, END, BRG 1/4”-28 2 5 038750 SCREW HHC M6-1.0 x 30 G8.8 6 6 049811 WASHER FLAT M6 8 7 022097 WASHER LOCK M6-1/4 6 8 049813 NUT HEX M6 x 1.0 G8 YEL C...
Page 57 - L DIESEL — AIR CLEANER
7.5L DIESEL — AIR CLEANER 55 ITEM PART NUMBER DESCRIPTION QTY 1 090625 AIR CLEANER 7 3/4 1 2 090624 MOUNTING CLAMP 7 3/4 1 3 0D6749 INTAKE TUBE 4” OD x 10 LG 1 4 072448 HOSE RUBBER HUMP RDCR 4-2-3/4 1 5 0D6383 BRACKET AIR CLEANER 1 6 086133G CLAMP HIGH TORQUE 3.75-4.625 2 7 086133D CLAMP HIGH TORQUE...
Page 58 - Notes