Garland XE36S - Manuals - manualsarea.com

Page 2 - IMPORTANT INFORMATION

Part # 4526884 Rev 4 (10/08/10) Page 2 IMPORTANT INFORMATION WARNING: This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/cera...

Page 3 - PRODUCT INFORMATION; The Garland Xpress Grill provides a method for effi; Cord and plug power supply

Part # 4526884 Rev 4 (10/08/10) Page 3 PRODUCT INFORMATION The Garland Xpress Grill provides a method for effi cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a fl at grill, and meets all standards for safety, effi ciency, and cleanliness. Model XG362-...

Page 4 - TABLE OF CONTENTS

Part # 4526884 Rev 4 (10/08/10) Page 4 IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 PRODUCT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

Page 5 - TABLE OF CONTENTS continued; System Setup

Part # 4526884 Rev 4 (10/08/10) Page 5 TABLE OF CONTENTS continued PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 6 - DIMENSIONS AND SPECIFICATIONS; GAS MODELS ONLY

Part # 4526884 Rev 4 (10/08/10) Page 6 Model Total kW Load Loading kW/Phase Nominal Amps Per Line 208/220/240V 3ph 208V 220V 240V TB 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta X-Y X-Z Y-Z L1-L2 X Y Z L1-L2 X Y Z L1-L2 X Y Z XG36 S 12.99 4.00 4.99 4.00 1 41.63 37.43 33.30 37.43 39.36 35...

Page 7 - INTRODUCTION; Warranty

Part # 4526884 Rev 4 (10/08/10) Page 7 INTRODUCTION The Garland Xpress grill, for Sonic provides a method for effi cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a fl at grill, and meets all of Sonic’s standards for safety, effi ciency, and cleanlines...

Page 8 - Rating Plate Location

Part # 4526884 Rev 4 (10/08/10) Page 8 SAFETY PRECAUTIONS Always follow these safety precautions when operating the Xpress Grill. • THIS GRILL MUST be operated by persons who have been given adequate training. • THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM. • DO NOT operate the...

Page 9 - INSTALLATION; Accessory Kit – Main Gas Inlet:; DESCRIPTION; Nipple Assembly; National Codes Requirements:; cient

Part # 4526884 Rev 4 (10/08/10) Page 9 INSTALLATION when pressure testing of that system at pressures in excess of 1/2 psi (3.45 kPa). Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply. An incoming gas pressure test...

Page 10 - INSTALLATION continued; Figure A; Accessory Kit – Electrical Supply Lines:; Installation of Cord And Plug With Strain Relief:

Part # 4526884 Rev 4 (10/08/10) Page 10 INSTALLATION continued Installation of Kit: 1. Install the nipple assembly in the reduction elbow (3/4” NPT ) connected to the manifold. (Figure A) Figure A 2. Install the manifold support bracket over the nipple and leave the two screws loose. (Figure B) Figu...

Page 11 - Photo F; SINGLE PHASE; Appliances Equipped with Casters:

Part # 4526884 Rev 4 (10/08/10) Page 11 INSTALLATION continued Photo F 5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams at back of this manual. 6. Reinstall the side panel and grease bucket support with metal screws. The external electrical connectio...

Page 13 - Master Power Switch:; The zone is calling for heat.; GRILL CONTROLS

Part # 4526884 Rev 4 (10/08/10) Page 13 Master Power Switch: Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”. LED Indicators: There are two, (2), indicator lights, indicating the temperature status of each control’...

Page 14 - GRILL CONTROLS continued; Main Pre-Programed Product Items

Part # 4526884 Rev 4 (10/08/10) Page 14 GRILL CONTROLS continued Temperature Button: In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed fi rst followed by the platen temperature. After fi ve (5) seconds, the display...

Page 15 - Installing Release Material:; A release material sheet must be replaced when:; OPERATION; Lighting Instructions:

Part # 4526884 Rev 4 (10/08/10) Page 15 Installing Release Material: A release material sheet must be replaced when: • Product sticks to release material. • Carbon build-up ruins taste or appearance. • Tearing occurs in the sheet’s cooking area. • Release material coating is worn off sheet. Slide re...

Page 16 - Simplifi ed Cook Cycle Instructions:; OPERATION continued; NOTE

Part # 4526884 Rev 4 (10/08/10) Page 16 Simplifi ed Cook Cycle Instructions: 1. Press button to turn on mainpower to grill. - - - - - - - **** START STOP EMERGENCY 2. Press to turn zone power on. - - - - - - - **** START STOP EMERGENCY 3. Load product on grill surface and select the corresponding pr...

Page 17 - To Cook in Flat Grill Mode:; To Display the Current Temperatures:

Part # 4526884 Rev 4 (10/08/10) Page 17 To Cook in Flat Grill Mode: 1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe. The display alternately blinks the recipe and the word SELECTED 2 times then the re...

Page 18 - CLEANING AND MAINTENANCE; Cleaning During Operation:

Part # 4526884 Rev 4 (10/08/10) Page 18 CLEANING AND MAINTENANCE Cleaning During Operation: 1. After each product load is removed, Use a grill scraper to scrape grease on lower grill plate from front to back only. Do not scrape left to right across the lower grill plate with the grill scraper. 2. Us...

Page 19 - CLEANING AND MAINTENANCE continued

Part # 4526884 Rev 4 (10/08/10) Page 19 • Remove the grease trough from each side. Empty and replace. • Apply the grill cleaner to front side of platens starting from right platen to left platen. • DO NOT SCRUB • Apply the grill cleaner to platen surfaces starting from right platen to left platen. •...

Page 22 - ACCESSORIES

Part # 4526884 Rev 4 (10/08/10) Page 22 Insert gap tool directly below platen adjusters. “No-Go” “Go” Platen Gapping Tool -1838701 ACCESSORIES Grill Squeegee - 1868201

Page 23 - PLATEN ZEROING continued; Raise

Part # 4526884 Rev 4 (10/08/10) Page 23 PLATEN ZEROING continued Raise Ba c k Right Lo we r F ront Le ft Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another. Platen Adj Lock Nut - 1859103 Shoulder Bolt - 8005401 Platen Adj...

Page 24 - System Information; PROGRAMMING

Part # 4526884 Rev 4 (10/08/10) Page 24 System Information 26 26 26 26 26 27 27 27 27 27 28 28 28 PROGRAMMING Programming Modes/Menu Sequence:

Page 25 - Service Mode; PROGRAMMING continued

Part # 4526884 Rev 4 (10/08/10) Page 25 Service Mode System Set-up 28 28 29 29 29 29 30 30 30 30 31 31 31 31 31 32 32 30 30 PROGRAMMING continued

Page 26 - To Change the Cook Time of a Product:

Page 26 PROGRAMMING continued Menu Items... To Change the Cook Time of a Product: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter Programming Mode. “PROGRAMMING MODE MENU...

Page 27 - To Change Product Button, “Key” Assignment

Part # 4526884 Rev 4 (10/08/10) Page 27 PROGRAMMING continued To Change Product Button, “Key” Assignment 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming M...

Page 28 - To Change Gap Setting Display Units:

Part # 4526884 Rev 4 (10/08/10) Page 28 To View the Flash Number: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is d...

Page 29 - To Change the Alarm Volume:

Part # 4526884 Rev 4 (10/08/10) Page 29 PROGRAMMING continued 8. Press to return to “PROGRAMMING MODE SYSTEM SETUP” 9. Press again to exit. To Change the Alarm Volume: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTE...

Page 30 - To Change Platen Set:; To Change Control Type:

Part # 4526884 Rev 4 (10/08/10) Page 30 • Temperature is currently falling from a detected peak of 360°F or higher. • Temperature is falling and has fallen 2°F from a detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 35...

Page 31 - To Change the Alarm Mode:

Part # 4526884 Rev 4 (10/08/10) Page 31 9. Press again to exit. To Change the Grill Function: 1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed. 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming Mode. “PROGR...

Page 32 - To Modify a Product Name in Library:; To Change SCK Address:; Correct Switch Operation:

Part # 4526884 Rev 4 (10/08/10) Page 32 2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed. 3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed. 4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed. 5. Press . ...

Page 33 - CALIBRATION

Part # 4526884 Rev 4 (10/08/10) Page 33 CALIBRATION Bi-Weekly Calibration: Tools: Digital Pyrometer with Surface Probe Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES. NOTE: Calibration of grills is done with release material sheets installed. NOTE: CA...

Page 34 - CALIBRATION continued

Part # 4526884 Rev 4 (10/08/10) Page 34 Probe Locations: The grill’s thermocouple probes are located on each section of the lower grill plate in the center of the cooking zone as shown in the diagram below. Each upper platen has one thermocouple probe in the center. CALIBRATION continued TOP PLATEN ...

Page 35 - ERROR LOGIC & TROUBLESHOOTING; Probe Error

Part # 4526884 Rev 4 (10/08/10) Page 35 ERROR LOGIC & TROUBLESHOOTING Probe Error Heating Error Occurs when the probe is open or not connected. The controller will turn the heat off . Occurs the controller will fails to detect a temperature response over a 6-minute period. Error not self- correc...

Page 36 - ERROR LOGIC & TROUBLESHOOTING continued

Part # 4526884 Rev 4 (10/08/10) Page 36 ERROR LOGIC & TROUBLESHOOTING continued Platen Down Error Gas Ignition Error Occurs when the ignition feedback signal does not respond after 4 tries. Error not self- correcting Press On/ Off key to cancel. Audio Alarm L1: IGNITION ERRORL2: COMM Error Occur...

Page 37 - Motor Error2

Part # 4526884 Rev 4 (10/08/10) Page 37 ERROR LOGIC & TROUBLESHOOTING continued Motor Error2 Occurs when the platen is in motion and fails to reach the upper or lower limit position within 30 seconds, (150 encoder counts) Recycle Main Power Switch Audio Alarm L1: MOTORL2: ERROR2 Lower Switch Err...

Page 38 - WIRING DIAGRAM; DWG; MODEL

Part # 4526884 Rev 4 (10/08/10) Page 38 WIRING DIAGRAM FREELAND PENNSY LV ANIA 1 8224 4520365 R0 1 DWG : X G-36 MODEL 1 A 24 CIRCUI T BREAKERS T O O T HER SEC T ION S3 S T BY SWI T CH RAISE SWI T CH PIL O T LAMP MAIN SWI T CH 1 P3 2 6 5 P4/6 GRIDDLE YELL OW PLA T EN YELL PLA T EN RED 69A 67A 6 J 1 /...

Page 39 - NOMINAL A

Part # 4526884 Rev 4 (10/08/10) Page 39 XG-36-xxx 05/23/05 THESE DRA WINGS AND SPECIFICA TIONS ARE THE PROPER TY OF GARLAND C OMMERCIAL INDUSTRIES 2004 GARLAND C OMMERCIAL INDUSTRIES AND SHALL NO T BE C OPIED OR REPRODUCED WITHOUT THEIR WRIT TEN PERMISSION. *** C AD PRODUCED DRA WING - DO NO T RE VI...