Furuno FR-2155 - Manuals - manualsarea.com

Page 3 - SAFETY INSTRUCTIONS; WARNING

i SAFETY INSTRUCTIONS Do not open the equipmentunless totally familiar withelectrical circuits andservice manual. Only qualified personnel should work inside the equipment. Wear a safety belt and hardhat when working on thescanner unit. Serious injury or death canresult if someone falls fromthe rada...

Page 4 - ii; CAUTION; Use only the specified power cable.

ii CAUTION Observe the following compass safedistances to prevent deviation of amagnetic compass: Ground the equipment toprevent electrical shock andmutual interference. Displayunit Scannerunit Power SupplyUnit PSU-001 Power SupplyUnit PSU-004 Standard Steeringcompass compass 1.70 m 0.90 m 3.90 m 2....

Page 5 - iii; TABLE OF CONTENTS

iii TABLE OF CONTENTS EQUIPMENT LISTS ................................................................................................... iv SYSTEM CONFIGURATION .................................................................................. vi MOUNTING 1.1 Scanner Unit .............................

Page 6 - iv; EQUIPMENT LISTS; Standard Supply

iv EQUIPMENT LISTS Standard Supply e m a N e p y T . o N e d o C y t Q s k r a m e R t i n U r e n n a c S N - 9 4 0 0 - B S R - A 4 N X – 1 , C A V 0 2 2 / 0 0 2 , r e c i e d o n , m m 0 7 5 23 , φ W 0 5 1 I - 9 4 0 0 - B S R - A 4 N X – , C A V 0 2 2 / 0 0 2 , r e c i e d / w , m m 0 7 5 23 , φ W...

Page 7 - Optional Equipment

v Optional Equipment e m a N e p y T . o N e d o C y t Q s k r a m e R y a l p s i D e t o m e R 0 1 0 8 - D M F – 1 r e t r e v n o C o r y G 2 - 8 - C G 0 2 5 - 6 4 4 - 8 0 0 t e s 1 r e d r o e t a r a p e S 1 - 8 - C G 0 7 2 - 6 4 4 - 8 0 0 n i t li u B h c t i w s r e t n I 7 - J R – 1 h c t i ...

Page 8 - vi; SYSTEM CONFIGURATION; DISPLAY UNIT; SCANNER UNIT; POWER SUPPLY

vi SYSTEM CONFIGURATION DISPLAY UNIT RDP-124 ARPA Board ARP-26 Navigator IEC 61162-1 (Input/Output) IEC 61162-1 (Input) Speed Log OPTION Performance Monitor PM-30 Slave Display FMD-8010 SCANNER UNIT Video Plotter RP-26 RU-1803 440 VAC1 φ , 50/60 Hz SHIP’S MAINS POWER SUPPLY UNIT PSU-004 POWER SUPPLY...

Page 9 - MOUNTING; Mounting considerations; , to prevent blind sectors

1-1 MOUNTING 1.1 Scanner Unit Mounting considerations • The scanner unit is generally installed either on top of the wheelhouse or on theradar mast, on a suitable platform. Locate the scanner unit where there is agood all-round view. • No funnel, mast or derrick should be within the vertical beamwid...

Page 10 - Figure 1-1 Remounting the synchronous gear magnet

1-2 • The scanner unit is normally mounted with the gland side (cable entry side)facing the ship’s stern. If this direction is not possible, the gland orientation canbe changed in increments of 90 ° . In this case, the synchronous gear magnet, which produces the heading signal, should be remounted. ...

Page 11 - Scanner unit assembling; the O-ring is not pinched during assembling.

1-3 Scanner unit assembling The scanner radiator and the scanner housing are shipped in separate packagesand must be assembled at installation. Assemble them as below. Refer to thescanner unit assembling drawing at the back of this manual for details. 1. Remove two protective caps from the radiator ...

Page 12 - Scanner unit mounting; 0 mm diameter in the mounting platform.

1-4 Scanner unit mounting The scanner unit should be assembled before hoisting it to the mounting platform.When using a crane or hoist, lift the unit by the hoist rings which should be fas-tened to the bolt fixing covers of the scanner housing. Do not lift it by the scannerradiator. CAUTION DO NOT l...

Page 13 - Figure 1-3 Mounting of scanner unit

1-5 Seal washer Corrosion-proof rubbermat Hex bolt Hex nut Spring washer Flat washer Groundwire Flat washer Hex bolt Hex nutSpring washer Flat washer Groundwire Set seal washer and corrosion-proofrubber mat; coat with anticorrosivesealant. OR Ground wire Coat with anticorrosivesealant after connecti...

Page 14 - Tabletop mounting; Unfasten the screws fixing the

1-6 1.2 Display Unit Before mounting the display unit If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CON-VERTER Board before mounting the display unit, because of the difficulty involvedin doing it after the display unit is installed. Instructions for installation and setu...

Page 15 - Stay

1-7 4. While one person is holding the mounting base at the sides, pull the handle on the underside of the control head to draw the display unit toward you until youhear a click. Pull forward Handle Figure 1-5 Display unit 5. This step requires two people to complete. While raising the monitor until...

Page 17 - Figure 1-9 How to remove the PTU cover; Console type mounting; referring to the outline drawing at end of this manual.; Separating the control head

1-9 J105 J104 J103 J466 J462 J465 *Screw(M3x8, 5 pcs.) * * * * Slide forward. Screw (M4x8, 2 pcs.) Fixing hole (front) Fixing hole (rear) Knob Figure 1-9 How to remove the PTU cover 9. Push the monitor forward until you hear a click. 10.Fix the brackets with the M10 bolts removed at step 3. Console ...

Page 18 - Display unit modification procedure; Push the monitor forward until you hear a click.

1-10 Separate Control Head Kit (Type: OP03-151, No.: 008-485-530) e m a N e p y T y t Q . o N e d o C s k r a m e R . y s s A e l b a C P 1 / P 0 2 B S 6 4 2 L U 1 2 1 8 - 0 4 1 - 0 0 0 2 2 4 9 S 3 0 , m 0 1 e l d n a H 4 - C - 2 4 0 1 - A 1 6 8 9 - 0 0 8 - 0 0 0 t e e F r e b b u R 3 0 0 5 - J S 4 ...

Page 19 - Control head modification procedure

1-11 8. Unfasten four screws fixing the right and left brackets on the control head. 9. Unfasten four screws fixing the right and left covers on the display unit. 10.Unfasten six screws fixing the right and left KB arms. 11. Unfasten three screws fixing the panel cover. KB arm (L)03-144-1341 M5X25 S...

Page 20 - Figure 1-15 Control head; Connection of display unit to control head; bottom cover of the control head.

1-12 KB BOTTOM PLATE P312 FX Connector P314 XH3P J312 (underside) J314 (underside) ScrewM4X8 (8 pcs.) Pan-head Screw M4X8 (2 pcs.)Be careful not to pinch cable betweenKB clamp and spacer. Spacer KB Clamp KB Fixing Plate Lay cable in slot. Earth Wire Upset ScrewM6X12 (2 pcs.) Handle Replace withcable...

Page 21 - using the screw for the panel cover.; Figure 1-15 How to attach KB fixing plate; Attachment of hood; then fasten the two screws at the top of the hood to the CRT panel.

1-13 8. Lower the monitor. 9. Attach the monitor front cover (option) to the place the panel cover have been, using the screw for the panel cover. 10.Attach rubber to feet to the bottom of the keyboard if the keyboard is not going to be permanently fixed. To fix the keyboard to a desired location, f...

Page 22 - Power Supply Units

1-14 1.3 Power Supply Units The Power Supply Unit PSU-001 (for scanner unit) and PSU-004 (for display unit)do not contain usual operating controls. Therefore, they can be installed in anyrecessed place either in vertical or horizontal position. (For the console mountdisplay unit, the PSU-004 may be ...

Page 23 - WIRING; Scanner Unit; Preparations; Figure 2-1 Fabricating the signal cable S03-80

2-1 WIRING 2.1 Scanner Unit Preparations Open the port side cover of the scanner unit to access terminal boards. Fabricating signal cable S03-80 1. Shorten the cable, extending the length actually required by 800 mm. Strip off about 600 mm of the anti-corrosive vinyl sheath, and 790 mm of the armora...

Page 24 - Figure 2-4 Fabrication of coaxial cable

2-2 6. Determine the length of each core considering its location on STB-1 in the scanner unit (see the interconnection diagram on page S-1). Remove approx.6 mm of the vinyl insulation from the end of each core and fix the crimp-on lugFV1.25-M3 (Red) to each core. STB-2 STB-1 STB-3 Photo No.2872 Fig...

Page 26 - When the de-icer is installed; ing. (The de-icer turns on when ambient temperature is below 0; Fixing the scanner cover

2-4 7. Secure the clamping gland to the cable gland body; then seal with putty. 8. Connect the conductors to STB-2 and STB-3, referring to the interconnection diagram on page S-1. 9. Check for loose screws, poor contact on crimp-on lugs, etc. Close the termi- nal boards. When the de-icer is installe...

Page 27 - Display Unit; Fabricate the power cable as below.

2-5 2.2 Display Unit Two cables are terminated at the display unit: the signal cable S03-80 and thepower supply cable from the Power Supply Unit PSU-004. Fabricate the power cable as below. Fabricating the power cable DPYCY-3.5 DPYCY-3.5 is a Japan Industry Standard Cable; use equivalent. 1. Remove ...

Page 28 - Leading in cables to the display unit; Cable fed from back of display unit (default); Figure 2-9 Default cable clamp position

2-6 Leading in cables to the display unit The cable clamp may be positioned within the display unit (default arrangement),outside the display unit. When the cable clamp is located outside the display unit,use the bottom clamp front plate and bottom clamp rear plate (supplied withinstallation materia...

Page 29 - Cable fed from outside display unit; Figure 2-10 Clamp position outside display unit; Cables fed from bottom of display unit; Figure 2-11 Clamp position at bottom of display unit

2-7 Cable fed from outside display unit (B) Power clamp (Aluminum) (C) Signal clamp (Aluminum) (D) Rear clamp plate (A) Rear clamp base Bottom clamp front plate(Installation materials) (Display unit, right-hand side view) M5x10 (2 pcs)(Installation materials) Rear cable entrance Shielding foam Figur...

Page 30 - Connections

2-8 Connections Open the display unit and fix it with the stay. (For procedure see page 1-6.)Remove the shield cover from the INT Board. Connect signal, power, gyro andlog cables as shown on the next page. Optional equipment are connected to theINT Board. Be sure to ground the display unit. PTU Boar...

Page 31 - Connectors on the INT Board; Table 2-1 Connectors on the INT Board; Note: How to attach NH connector is shown on the next page.

2-9 Connectors on the INT Board Table 2-1 Connectors on the INT Board e m a n l a n g i S n o e m a N b c p r o t c e n n o C . o n r o t c e n n o C e p y t e l b a c i l p p A t n e m p i u q e s k r a m e R l a n g i S t u p n I l a n g i s o r y G 4 J n i p 3 , H V b c p n O : * ) n o i t p o ( ...

Page 32 - How to attach NH connector; Figure 2-13 How to attach NH connector; Changing AC Power Specification of Display Unit

2-10 How to attach NH connector 20mm 1 Insert NH connector wire into NH connectorhousing. 2 Cut shrink tubing in 20 mm lengths andslip onto each wire. 3 Solder connector to signal cable. 4 Heat shrink tubing with solder-ing iron. NH connector wire Shrink tubing NH connectorhousing Solder HOW TO ATTA...

Page 33 - Power Supply Units; Power supply unit PSU-004; Table 2-3 Thermal relay in power control unit PSU-004

2-11 2.4 Power Supply Units Power supply unit PSU-004 Thermal relayK2 Relay K3 Relay K1 TBPTB12 TBPTB13 TBPTB11 TBPTB14 Photo No. 3148 Figure 2-15 Power supply unit PSU-004 The table below lists the type of thermal relay used in the PSU-004. The type ofthe relay and its presetting differs according ...

Page 34 - Power supply unit PSU-001; Figure 2-16 Fabrication of power cable and signal cable

2-12 Power supply unit PSU-001 Two cables run to the Power Supply Unit PSU-001, the power cable (DPYCY-3.5) and the signal cable (660V-MPYCY-16). The figure below shows the loca-tion of the terminal boards inside the PSU-001. Wire the unit as shown in theinterconnection diagram. Clamp here. Vinyl ta...

Page 35 - INITIALIZATION AND ADJUSTMENT; Tuning Initialization; To access them do the following:; Restoring default settings; Adjusting Video Signal Level; Figure 3-1 Display pedestal

3-1 INITIALIZATION AND ADJUSTMENT 3.1 Tuning Initialization Tune the radar as follows: Press [RADAR MENU] [0] [0] [2] [0] [0] [0] [0] (TUNEINITIALIZE on RADAR 3 menu) and press the [ENT] key. 3.2 Accessing Menus for Initialization and Adjustment To access them do the following: 1. Turn on the power....

Page 36 - Heading Alignment; Figure 3-2 Heading alignment

3-2 3.4 Heading Alignment You have mounted the scanner unit facing straight ahead in the direction of thebow. Therefore, a small but conspicuous target dead ahead visually should ap-pear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the displa...

Page 38 - Confirming Magnetron Heater Voltage; INITIAL SETTING2 menu.

3-4 3.7 Confirming Magnetron Heater Voltage Magnetron heater voltage is adjusted at the factory using a 15 m signal cable.Therefore, when the length of the cable is other than 15 m, confirm that magne-tron heater voltage is within the prescribed rating as follows: 1. Turn on the radar and press [RAD...

Page 40 - Initial Setting Menus

3-6 3.8 Initial Setting Menus The INITIAL SETTING menus (four menus) and the OWN SHIP INFORMATIONmenu setup the radar according to expected usage, authorities specification, ship'scharacteristics, operator's preference, etc. Set items on each menu in accor-dance with regulations/operator's preferenc...

Page 41 - KEY BEEP: Turns key response beep on or off.; INITIAL SETTING3 menu

3-7 INITIAL SETTING1 menu Keying sequence: [RADAR MENU] [0] [0] [0] [2] HL ALIGN: Aligns heading. TIMING ADJ: Adjusts sweep timing. ANT HGT: Enter height of scanner above water. Select from 5 m, 7 m, 10 m, 15m, 20 m, or more than 30 m. LOG PULSE: Enter speed log's pulse rate. OWN SHIP INFORMATION: E...

Page 43 - INSTALLATION OF OPTIONAL EQUIPMENT

4-1 INSTALLATION OF OPTIONAL EQUIPMENT 4.1 Gyro Converter GC-8 The Gyro Converter GC-8, incorporated inside the radar display unit, convertsanalog gyrocompass reading into digital coded bearing data for display on theradar display. This section explains how to install and setup the GC-8 (mainly cons...

Page 44 - • S e t t i n g j u m p e r w i r e s a n d D I P s w i t c h e s b y g y r o c o m p a s s

4-2 4) Connect the GYRO CONVERTER Board to the INT Board (cables supplied with GC-8) as shown below. INT Board GYRO CONVERTER Board J446 (4P) J7 (5P) J465 (6P) J1 (14P) INT BOARD03P9252 GYRO CONVERTERBOARD 64P1106 J1 J5 J4 To gyro J7 Fix cable to chassiswith cable tie. J446 Figure 4-2 Display unit, ...

Page 45 - Connection of external power supply; Connect gyro cable and power cable as shown below.; DIP switch, jumper wire settings; Default setting

4-3 Connection of external power supply An external power supply is necessary when the repeater signal is step-by-steptype and the step voltage is below 20V or output voltage is less than 5 W. 1. Cut jumper wire JP1 on the GYRO CONVERTER Board when an external power supply is used. 2. Connect gyro c...

Page 46 - Setting method 1: by gyrocompass specifications

4-4 Setting method 1: by gyrocompass specifications 1) Gyrocompass type 2) Frequency Gyrocompasstype SW 1-4 SW 1-5 SW 1-6 JP1 Frequency SW 1-7 SW 1-8 Remarks AC synchronous OFF OFF OFF #1, #2, #3 50/60Hz OFF OFF AC synchronous pulsating current DC synchronous OFF OFF OFF #2, #3, #4 400Hz ON OFF AC s...

Page 47 - Setting method 2: by make and model of gyrocompass

4-5 Setting method 2: by make and model of gyrocompass r e k a M s l e d o M n o i t a c i f i c e p S W S 1 - 1 W S 2 - 1 W S 3 - 1 W S 4 - 1 W S 5 - 1 W S 6 - 1 W S 7 - 1 W S 8 - 1 W S 1 - 2 W S 2 - 2 W S 3 - 2 1 P J 2 P J 3 P J 4 P J 5 P J O N U R U F 0 0 7 - Y G p e t s C D x 0 8 1 V 0 0 1 r o t...

Page 48 - Figure 4-4 GYRO CONVERTER Board; Setting the heading readout on the radar display

4-6 Location of DIP switches, jumper wires on the GYRO CONVERTERBoard 64P1106 JP5, JP4(Supply voltage) JP2 (Rotor voltage) JP3 (Stator voltage) JP1 (Gyro type) Fuse (2A) J5(Rotor signal input,external power input) J4(Stator signal input) SW1DIP switch J6 (IEC-61162-1 output port) J7 (Data output por...

Page 49 - Installation of the ARP board; Set the ARP Board in the center slot of the PCB card case.

4-7 4.2 ARP Board ARP-26 The ARP Board ARP-26, which provides ARPA functions, is an optional circuitboard which is accommodated in the display unit of the FR-2105 series radar. Necessary Parts: ARP-26-2E (008-485-500) e m a N e p y T y t Q . o n e d o C d r a o b P R A B 2 0 0 9 P 8 1 1 0 5 6 - 3 7 ...

Page 50 - ARP board adjustment; then transmit on the 12 nm range.; Figure 4-7 How to adjust noise

4-8 ARP board adjustment 1. Turn the GAIN, A/C SEA and A/C RAIN controls fully counterclockwise, and then transmit on the 12 nm range. 2. Connect a digital multimeter between TP7(+) and TP6(-) on the ARP Board. TP7 TP6 R104 R103 Figure 4-6 ARP Board (18P9002B) 3. Adjust R104 on the ARP Board so the ...

Page 51 - Final check; CR9 HDG

4-9 Final check Connect a gyrocompass and a log to the radar and place the radar under transmitstate. Confirm that LEDs CR9, CR10, CR11, CR12, CR15 and CR16 on the ARPBoard are off. If ship's speed is zero, or other signal is not being input, correspond-ing LED will light. S1 CR16 LOG CR15 GYRO CR9 ...

Page 52 - Table top/console type; Remove the right arm cover from the control head.; Figure 4-9 Fastening the card case to the right arm cover

4-10 4.3 RP Board RP-26 The RP Board RP-26, which providesvideo plotter functions, consists of a circuitboard and a card drive both of which are accommodated in the display unit of theFR-2105 series radar. Table top/console type Necessary Parts: RP-26-T-2E (008-485-520) e m a N e p y T y t Q . o n e...

Page 53 - Unfasten the front panel from the display pedestal.; Figure 4-10 Display pedestal

4-11 4. Unfasten the front panel from the display pedestal. 5. Pass the connector from the card case through the hole in the display pedestal. Display pedestal Front panel Figure 4-10 Display pedestal 6. Set the RP Board (14P0298) in the top slot of the pcb card case. See page 4-7 for the location o...

Page 54 - Separate type control head; Fasten the mounting base with one M4 x 8 screw as below.

4-12 10.Fasten the front panel on the display pedestal. 11. Retract the stay to close the display unit. 12.Fasten the right arm cover. Separate type control head Necessary parts: RP-26-Z-2E (Code no. 008-491-400) e m a N e p y T y t Q . o N e d o C . y s s A e s a C d r a C – 1 – d r a o B P R 8 9 2...

Page 55 - Plug the connector in J1 on the RP Board.

4-13 M-card base M-cardcase lid Pan Head ScrewM2.6X5(2 pcs.) Control section Control sectionfront panel Figure 4-13 Display pedestal, front view 5. Loosen six screws to remove the front panel on the display pedestal. 6. Set the RP Board (14P0298) in the top slot of the pcb card case. 7. Run the conn...

Page 57 - Procedure; Refer to the figure below for parts locations.

4-15 4.5 Alarm Kit Necessary parts: OP03-156 (Code no. 008-500-650) The alarm kit mainly consists of a circuit board and connection cables, and pro-vides alarm output to ship’s bridge alarm system. Contents of Alarm Kit OP03-156 e m a N e p y T . o N e d o C y t Q d r a o B M R A L A 2 6 2 9 P 3 0 0...