Furuno FR-2135S - Manuals - manualsarea.com

Page 3 - SAFETY INSTRUCTIONS; WARNING

i SAFETY INSTRUCTIONS WARNING WARNING Radio Frequency RadiationHazard The radar scanner emits electromagneticradio frequency (RF) energy which can beharmful, particularly to your eyes. Neverlook directly into the scanner aperture froma close distance while the radar is in oper-ation or expose yourse...

Page 4 - ii; CAUTION; Use only the specified power cable.

ii CAUTION Observe the following compass safedistances to prevent deviation of amagnetic compass: Ground the equipment toprevent electrical shock andmutual interference. DisplayUnit ScannerUnit PowersupplyunitPSU-004 Standardcompass 1.70 m 0.90 m 5.00 m 2.80 m Steeringcompass 0.50 m 0.30 m WARNING B...

Page 5 - iii; TABLE OF CONTENTS; iv

iii TABLE OF CONTENTS EQUIPMENT LISTS ............................................................................ iv SYSTEM CONFIGURATION ............................................................... vi MOUNTING 1.1 Scanner Unit .......................................................................

Page 6 - EQUIPMENT LISTS; Standard Supply

iv EQUIPMENT LISTS Standard Supply e m a N e p y T . o N e d o C y t Q s k r a m e R t i n U r e n n a c S F A 0 3 N S - 1 r o t a i d a R F A 6 3 N S - 6 2 0 0 - B S R - 1 r e c i e d t u o h t i w r o h t i w , s i s s a h c a n n e t n A 1 3 0 0 - B S R - 8 8 0 0 - B S R - C S H r o f s i s s a h...

Page 7 - Optional Equipment

v Optional Equipment e m a N e p y T . o N e d o C y t Q s k r a m e R y a l p s i D e t o m e R 0 1 0 8 - D M F – 1 r e t r e v n o C o r y G 2 - 8 - C G 0 2 5 - 6 4 4 - 8 0 0 t e s 1 r e d r o e t a r a p e S h c t i w s r e t n I 7 - J R – 1 h c t i w s r e t n I 8 - J R – 1 r o t i n o M e c n a...

Page 8 - vi; SYSTEM CONFIGURATION; POWER SUPPLY

vi SYSTEM CONFIGURATION DISPLAY UNIT RDP-124 ARPA Board ARP-26 Navigator IEC 61162-1 (Input/Output) IEC 61162-1 (Input) Speed Log OPTION Performance Monitor PM-50 Slave Display FMD-8010 SCANNER UNIT Video Plotter RP-26 RU-1803 440 VAC1 φ , 50/60 Hz SHIP’S MAINS POWER SUPPLY UNIT PSU-004 Gyro Convert...

Page 9 - MOUNTING; Mounting considerations; , to prevent blind sectors

1-1 MOUNTING 1.1 Scanner Unit Mounting considerations • The scanner unit is generally installed either on top of the wheelhouse or on theradar mast, on a suitable platform. Locate the scanner unit where there is agood all-round view. • No funnel, mast or derrick should be within the vertical beamwid...

Page 10 - Installation precaution for S-band scanner unit; EXAMPLE; Figure 1-1 Mounting of S-band scanner unit

1-2 Installation precaution for S-band scanner unit If an S-band scanner unit is mounted near the end of a platform to provide suffi-cient rotation clearance for the radiator, the scanner unit, because of its weight,swings up and down by ship’s vibration and rolling, exerting excessive levels ofstre...

Page 11 - How to lift scanner unit; Fix the scanner radiator to the scanner unit chassis.; Figure 1-2 Attachment of lifting fixtures and collar

1-3 How to lift scanner unit 1. Fix the scanner radiator to the scanner unit chassis. 2. Attach the lifting fixtures and collars as shown in Figure 1-2 and 1-3. 3. Position the radiator as shown in Figure 1-3 and arrange the ropes A = . . 2m and B = . . 1.8m. Lifting fixture Collar for fixing Suppli...

Page 12 - Scanner unit assembling; Scanner unit assembling procedure; Remove the protective cap from the choke guide.; Figure 1-4 Assembling the radiator; Be sure to remove the guide pins.

1-4 Scanner unit assembling The scanner radiator and the scanner housing are shipped in separate packages.Assemble them as below. The scanner unit may be assembled before hoisting it tothe mounting platform. However, do not lift the scanner unit by the radiator. Scanner unit assembling procedure 1. ...

Page 13 - Fastening the scanner unit to the mounting platform; See the figure on the next page for scanner unit mounting.; Figure 1-5 Installation of reinforcement ribs

1-5 Fastening the scanner unit to the mounting platform See the figure on the next page for scanner unit mounting. 1. Referring to the scanner outline drawing, drill four bolt holes (15 mm dia.) in the radar mast platform or the deck. • The diameter of the mast for fixing the scanner unit platform m...

Page 14 - Figure 1-6 Mounting of scanner unit

1-6 Seal washer Corrosion-proofrubbermat Coat with silicone sealant afterfastening ground wire. Ground wire Scanner body Hex bolt Hex nut OR Ground wire Coat withsiliconesealant. Ground wire Welding Hex nut Ground terminal provided on scanner base. Set corrosion-proof rubber mat,bolt scanner unit to...

Page 15 - Tabletop mounting; Unfasten the screws fixing the

1-7 1.2 Display Unit Before mounting the display unit If Gyro Converter GC-8 (option) is to be used, install and setup the GYRO CON-VERTER Board before mounting the display unit, because of the difficulty involvedin doing it after the display unit is installed. Instructions for installation and setu...

Page 16 - Stay; front edge of the stay.

1-8 4. While one person is holding the mounting base at the sides, pull the handle on the underside of the control head to draw the display unit toward you until youhear a click. Pull forward Handle Figure 1-8 Display unit 5. This step requires two people to complete. While raising the monitor until...

Page 17 - Figure 1-10 Setting catch to hole in stay

1-9 Catch Stopper Stay Figure 1-10 Setting catch to hole in stay c) Release hand from stopper. Release stopper;fix stay. Figure 1-11 Stay fixed 6. Fasten the display unit to the mounting location at front fixing holes (2 points) with M10 bolts, nuts and flat washers, using the pipe box spanner (supp...

Page 18 - Figure 1-12 How to remove the PTU cover; Console type mounting; referring to the outline drawing at end of this manual.; Separating the control head

1-10 J106 J105 J104 J103 J446 J466 J462 J465 *M3x8, 5 pcs. * * * * Slide forward. M4x8, 2 pcs. Fixing hole (front) Fixing hole (rear) Knob Figure 1-12 How to remove the PTU cover 9. Push the monitor forward until you hear a click. 10.Fix the brackets with the M10 bolts removed at step 2. Console typ...

Page 19 - Display unit modification procedure; and J583 and unfasten two earth wires.

1-11 Separate type control head kit (Type: OP03-151, No.: 008-485-530) e m a N e p y T y t Q . o n e d o C s k r a m e R . y s s A e l b a C P 1 / P 0 2 B S 6 4 2 L U 1 2 1 8 - 0 4 1 - 0 0 0 2 2 4 9 S 3 0 , m 0 1 t e e F r e b b u R 3 0 0 5 - J S 4 7 8 7 - 1 0 8 - 0 0 0 e p a t / w r e v o C t n o r...

Page 20 - Figure 1-14 Detaching the control head

1-12 4. Unfasten the M4 screw fixing the ground terminal of the connection cable. 5. Push the monitor forward until you hear a click. 6. Unscrew four screws fixing the top cover of the display unit. 7. Remove three clamps fixing the connection cable in the monitor unit. 8. Unfasten four screws fixin...

Page 21 - Control head modification procedure; fixing the clamp. Remove the connection cable assy.; Figure 1-15 Control head; Connection of display unit to control head

1-13 Control head modification procedure 1. Unfasten eight screws (M4X8) on the underside of the control head. Unplug connectors P314, P312 and P317 from the control head. Separate the KB bot-tom plate from the control head. 2. Unfasten the screw (M4) fixing the ground terminal and two screws (M4X8)...

Page 22 - Attachment of hood

1-14 Connection of display unit to control head 1. Attach the handle to the handle plate, using the screws for the handle and bottom cover of the control head. 2. Attach the handle plate to location where the KB arms were fastened. 3. Pull the monitor toward you until you hear click. 4. Lead in the ...

Page 23 - Power Supply Unit

1-15 1.3 Power Supply Unit The Power Supply Unit PSU-004 does not contain usual operating controls. There-fore, it can be installed in any recessed place either in vertical or horizontal posi-tion. (For the console mount display unit, the PSU-004 can be installed inside theconsole.) However, select ...

Page 25 - WIRING; Cut off jute tape wrapped around the armor.

2-1 WIRING 2.1 Display Unit Fabricating the power cable DPYCY-3.5 (JIS cable) 1. Remove the vinyl sheath by 80 mm. 2. Cut off jute tape wrapped around the armor. 3. Unravel the armor to expose the cores by about 35 mm. 4. Remove insulation of cores by about 10 mm. Fix crimp-on lugs to the cores and ...

Page 26 - Leading in cables to the display unit; Cable fed from back of display unit (default method); Figure 2-2 Default cable clamp position

2-2 Leading in cables to the display unit The cable clamp may be positioned inside the display unit (default arrangement),outside the display unit or at the bottom of the display unit (when using consolemount). When the cable clamp is located outside or beneath the display unit, usethe bottom clamp ...

Page 27 - Cable fed from outside display unit; Figure 2-3 Clamp position outside display unit; Cables fed from bottom of display unit (console mount); Figure 2-4 Clamp position at bottom of display unit

2-3 Cable fed from outside display unit (B) Power clamp (Aluminum) (C) Signal clamp (Aluminum) (D) Rear clamp plate (A) Rear clamp base Bottom clamp front plate(Installation materials) (Display unit, right-hand side view) M5x10 (2 pcs)(Installation materials) Back cable entrance Shielding foam Figur...

Page 28 - Connections

2-4 Connections Open the display unit and fix it with the stay. (For procedure see page 1-6.) Re-move the shield cover from the INT Board. Connect signal, power, gyro and logcables as shown on the next page. Optional equipment are connected to the INTBoard. Be sure to ground the display unit. PTU BO...

Page 29 - Connectors on the INT Board; Table 2-1 Connectors on the INT Board; Note: How to attach NH connector is shown on the next page.

2-5 Connectors on the INT Board Table 2-1 Connectors on the INT Board e m a n l a n g i S n o e m a N b c p r o t c e n n o C . o n r o t c e n n o C e p y t e l b a c i l p p A t n e m p i u q e s k r a m e R l a n g i S t u p n I l a n g i s o r y G 5 J , 4 J , n i p 3 , H V n i p 5 , H V b c p n ...

Page 30 - How to attach NH connector; Figure 2-6 How to attach NH connector; Turn off the ANT MOTOR SW on the scanner unit.

2-6 How to attach NH connector 20mm 1 Insert NH connector wire into NH connectorhousing. 2 Cut shrink tubing in 20 mm lengths andslip onto each wire. 3 Solder connector to signal cable. 4 Heat shrink tubing with solder-ing iron. NH connector wire Shrink tubing NH connectorhousing Solder HOW TO ATTAC...

Page 31 - Confirm that armor is grounded between two flat washers.

2-7 3. Open the left side cover on the scanner unit with the hex wrench (supplied). 4. Unfasten the cable gland for the multicore cable and remove the gasket and flat washers. 5. As shown in Figure 2-9, slide the clamping gland, flat washers and gasket on the multicore cable. 6. Fold back armor by 5...

Page 32 - Fabricating signal cable S03-74; remove gasket and flat washers.

2-8 9. Remove the sheath of each conductor by 6 mm. Fix crimp-on lugs (FV1.25-4, blue, ø4) to each conductor. Make sure each connection is secure both electri-cally and mechanically. 10.Tighten the clamping gland. 11. Seal the cable gland with putty. 12.Connect the conductors to terminal board STB-1...

Page 34 - Figure 2-15 Fabrication of coaxial cable

2-10 20.Route the signal cable beneath the lower left side of the terminal board fixing plate for the RTB-801. Shorten conductors of the signal cable considering theirlocations on the RTB-801. Coaxial cable 2C-2V 50 mm 45 mm Fold back the conductoras illustrated below. 75 mm Inner core Conductor 6 m...

Page 35 - When the de-icer is installed; (The de-icer turns on when ambient temperature is below 0; Changing AC Power Specification of Display Unit

2-11 26.Check for miswiring, loose screws. Grease the fixing bolts for the cover, gas- ket, and tap holes in the scanner chassis. Attach the cover. When the de-icer is installed 1) Before beginning any work on the scanner unit, turn off the breaker for the de- icer line at the main switchboard to re...

Page 36 - Power Supply Unit; Wire the unit as shown in the interconnection diagram.

2-12 2.4 Power Supply Unit Wire the unit as shown in the interconnection diagram. Thermal relayK2 Relay K3 Relay K1 TBPTB12 TBPTB13 TBPTB11 TBPTB14 Photo No. 3148 Figure 2-18 Power supply unit PSU-004 The type and rating of the thermal relay (K2) are as below. s n i a M s ' p i h S t i n U r e n n a...

Page 37 - INITIALIZATION AND ADJUSTMENT; Tuning Initialization; To access them do the following:; Restoring default settings; Adjusting Video Signal Level; Figure 3-1 Display pedestal

3-1 INITIALIZATION AND ADJUSTMENT 3.1 Tuning Initialization Tune the radar as follows: Press [RADAR MENU] [0] [0] [2] [0] [0] [0] [0] (TUNEINITIALIZE on RADAR 3 menu) and press the [ENTER] key. Also, confirm that“2.MODEL” is set to “OTHER S-BAND” in the INTIAL SETTING 4 menu, referringto page 3-5. I...

Page 38 - Heading Alignment; Figure 3-2 Heading alignment

3-2 3.4 Heading Alignment You have mounted the scanner unit facing straight ahead in the direction of thebow. Therefore, a small but conspicuous target dead ahead visually should ap-pear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the displa...

Page 40 - Confirming Magnetron Heater Voltage

3-4 3.7 Confirming Magnetron Heater Voltage Magnetron heater voltage is adjusted at the factory. Confirm that magnetron heatervoltage is within the prescribed rating as follows: 1. Turn on the radar and select the 0.125 mile range. 2. Press [RADAR MENU] [0] [0] [0] [2] [0] to open the INITIAL SETTIN...

Page 41 - Initial Setting Menus

3-5 PCB 03P9243 P801 VR1 Figure 3-7 Scanner unit, stern side view 3.8 Initial Setting Menus The INITIAL SETTING menu (four menus) and the OWN SHIP INFORMATIONmenu setup the radar according to expected usage, authorities specification, ship'scharacteristics, operator's preference, etc. Set items on e...

Page 42 - INITIAL SETTING1 menu

3-6 [INITIAL SETTING 1] 1 [FUNCTIONS(4)]2 HL ALIGN EBL 0.0 ° 3 TIMING ADJ VRM 00.00 4 ANT HGT 5m/7m/10m/15m/20m/30mMORE 5 LOG PULSE 200P 6 [OWN SHIP INFORMATION]7 MBS MBS TIMING VRM 0MBS LEVEL EBL 0 8 ON TIME 000000.0H 9 TX TIME 000000.0H 0 [INITIAL SETTING(2)] [INITIAL SETTING 2] 1 [INITIAL SETTING...

Page 43 - INITIAL SETTING2 menu; KEY BEEP: Turns key response beep on or off.; INITIAL SETTING3 menu

3-7 OWN SHIP INFORMATION: Enter ship's characteristics; length, width, radarscanner position, navigation antenna position, turn rate, and speed rate. See thedescription on the next page for further details. MBS: Suppresses main bang. ON TIME, TX TIME: Shows number of hours the radar has been turned ...

Page 45 - INSTALLATION OF OPTIONAL EQUIPMENT

4-1 INSTALLATION OF OPTIONAL EQUIPMENT 4.1 Gyro Converter GC-8 The Gyro Converter GC-8, incorporated inside the radar display unit, convertsanalog gyrocompass reading into digital coded bearing data for display on theradar display. This section explains how to install and setup the GC-8 (mainly cons...

Page 46 - • S e t t i n g j u m p e r w i r e s a n d D I P s w i t c h e s b y g y r o c o m p a s s

4-2 4) Connect the GYRO CONVERTER Board to the INT Board (cables supplied with GC-8) as shown below. INT Board GYRO CONVERTER Board J446 (4P) J7 (5P) J465 (6P) J1 (14P) INT BOARD03P9252 GYRO CONVERTERBOARD 64P1106 J1 J5 J4 To gyro J7 Fix cable to chassiswith cable tie. J446 Figure 4-2 Display unit, ...

Page 47 - Connection of external power supply; Connect gyro cable and power cable as shown below.; DIP switch, jumper wire settings; Default setting

4-3 Connection of external power supply An external power supply is necessary when the repeater signal is step-by-steptype and the step voltage is below 20V or output voltage is less than 5 W. 1. Cut jumper wire JP1 on the GYRO CONVERTER Board when an external power supply is used. 2. Connect gyro c...

Page 48 - Setting method 1: by gyrocompass specifications

4-4 Setting method 1: by gyrocompass specifications 1) Gyrocompass type 2) Frequency Gyrocompasstype SW 1-4 SW 1-5 SW 1-6 JP1 Frequency SW 1-7 SW 1-8 Remarks AC synchronous OFF OFF OFF #1, #2, #3 50/60Hz OFF OFF AC synchronous pulsating current DC synchronous OFF OFF OFF #2, #3, #4 400Hz ON OFF AC s...

Page 49 - Setting method 2: by make and model of gyrocompass

4-5 Setting method 2: by make and model of gyrocompass r e k a M s l e d o M n o i t a c i f i c e p S W S 1 - 1 W S 2 - 1 W S 3 - 1 W S 4 - 1 W S 5 - 1 W S 6 - 1 W S 7 - 1 W S 8 - 1 W S 1 - 2 W S 2 - 2 W S 3 - 2 1 P J 2 P J 3 P J 4 P J 5 P J O N U R U F 0 0 7 - Y G p e t s C D x 0 8 1 V 0 0 1 r o t...

Page 50 - Figure 4-4 GYRO CONVERTER Board; Setting the heading readout on the radar display

4-6 Location of DIP switches, jumper wires on the GYRO CONVERTERBoard 64P1106 JP5, JP4(Supply voltage) JP2 (Rotor voltage) JP3 (Stator voltage) JP1 (Gyro type) Fuse (2A) J5(Rotor signal input,external power input) J4(Stator signal input) SW1DIP switch J6 (IEC-61162-1 output port) J7 (Data output por...

Page 51 - Installation of the ARP board; Set the ARP Board in the center slot of the PCB card case.; Figure 4-5 Display pedestal inside view

4-7 4.2 ARP Board ARP-26 The ARP Board ARP-26, which provides ARPA functions, is an optional circuitboard which is accommodated in the display unit of the FR-2105 series radar. Necessary Parts: ARP-26-2E (008-485-500) e m a N e p y T y t Q . o n e d o C d r a o b P R A B 2 0 0 9 P 8 1 1 0 5 6 - 3 7 ...

Page 52 - ARP board adjustment; then transmit on the 12 nm range.; Figure 4-7 How to adjust noise

4-8 ARP board adjustment 1. Turn the GAIN, A/C SEA and A/C RAIN controls fully counterclockwise, and then transmit on the 12 nm range. 2. Connect a digital multimeter between TP7(+) and TP6(-) on the ARP Board. TP7 TP6 R104 R103 Figure 4-6 ARP Board (18P9002B) 3. Adjust R104 on the ARP Board so the ...

Page 53 - Final check; CR9 HDG

4-9 Final check Connect a gyrocompass and a log to the radar and place the radar under transmitstate. Confirm that LEDs CR9, CR10, CR11, CR12, CR15 and CR16 on the ARPBoard are off. If ship's speed is zero, or other signal is not being input, correspond-ing LED will light. S1 CR16 LOG CR15 GYRO CR9 ...

Page 54 - Table top/console type; Remove the right arm cover from the control head.; Figure 4-9 Fastening the card case to the right arm cover

4-10 4.3 RP Board RP-26 The RP Board RP-26, which providesvideo plotter functions, consists of a circuitboard and a card drive both of which are accommodated in the display unit of theFR-2105 series radar. Table top/console type Necessary Parts: RP-26-T-2E (008-485-520) e m a N e p y T y t Q . o n e...

Page 55 - Unfasten the front panel from the display pedestal.; Figure 4-10 Display pedestal

4-11 4. Unfasten the front panel from the display pedestal. 5. Pass the connector from the card case through the hole in the display pedestal. Display pedestal Front panel Figure 4-10 Display pedestal 6. Set the RP Board (14P0298) in the top slot of the pcb card case. See page 4-7 for the location o...

Page 56 - Separate type control head; Fasten the mounting base with one M4 x 8 screw as below.

4-12 10.Fasten the front panel on the display pedestal. 11. Retract the stay to close the display unit. 12.Fasten the right arm cover. Separate type control head Necessary parts: RP-26-Z-2E (Code no. 008-491-400) e m a N e p y T y t Q . o N e d o C . y s s A e s a C d r a C – 1 – d r a o B P R 8 9 2...

Page 57 - Plug the connector in J1 on the RP Board.

4-13 M-card base M-cardcase lid Pan Head ScrewM2.6X5(2 pcs.) Display pedestal Display pedstalfront panel Figure 4-13 Display pedestal, front view 5. Loosen six screws to remove the front panel on the display pedestal. 6. Set the RP Board (14P0298) in the top slot of the pcb card case. 7. Run the con...

Page 59 - Procedure; Refer to the figure below for parts locations.

4-15 4.5 Alarm Kit Necessary parts: OP03-156 (Code no. 008-500-650) The alarm kit mainly consists of a circuit board and connection cables, and pro-vides alarm output to ship’s bridge alarm system. Contents of Alarm Kit OP03-156 e m a N e p y T . o N e d o C y t Q d r a o B M R A L A 2 6 2 9 P 3 0 0...