Page 3 - ELECTRICAL SHOCK HAZARD; Do not open the equipment.; WARNING; Electrolytic corrosion can damage the hull.; SAFETY INSTRUCTIONS; WARNING; Mandatory Action; Read these safety instructions before you operate the equipment.
i WARNING ELECTRICAL SHOCK HAZARD Do not open the equipment. Only qualified personnelshould work inside theequipment. Be sure no water leaks in at the transdu-cer installation site. Water leakage can sink the vessel. Also confirm that the transducer will not loosen by ship's vibration. The installer...
Page 4 - ii; WORKING WITH THE SONAROIL; Keep the oil out of reach of children.; CAUTION
ii CAUTION Observe the following compass safedistances to prevent deviation of amagnetic compass: Ground the equipment toprevent electrical shock andmutual interference. CH-302/ MU-100C CH-303 IF-8000 CH-302 CH-256 Standard Steering 0.80 m 0.55 m 0.55 m 0.30 m 0.95 m 0.65 m WORKING WITH THE SONAROIL...
Page 5 - iii; SYSTEM CONFIGURATION
iii SYSTEM CONFIGURATION DATA/VIDEO OUT 12-24 VDC Note 1 Note 2 12-24 VDC Speaker Motion Sensor VGA Ext.Monitor Control Unit DisplayUnit CONTROL UNIT CH-302 Remote Controller HULL UNIT CH-304/305 12/24 VDC Navigator Note 2 MONITOR UNIT MU-100C TRANSCEIVER UNIT CH-303 INTERFACE UNIT IF-8000 Rectifier...
Page 6 - iv; EQUIPMENT LISTS; Standard Supply; Hull Unit Standard Supply
iv EQUIPMENT LISTS Standard Supply Name Type Code no. Qty Remarks Control Unit/ Monitor Unit CH-302/ MU-100C - 1 Not supplied with blackbox type Control Unit CH-302 - 1 Not supplied with unibody type Interface Unit IF-8000 - 1 For blackbox type (not required for MU-151C) Transceiver Unit CH-303 - 1 ...
Page 7 - Options
v Options Name Type Code no. Qty Remarks Remote Controller CH-256-E 000-068-492 1 set Interface Unit IF-8000 - 1 set Motion Sensor MS-100 - 1 set Monitor Unit MU-100C - 1 set Control Unit CH-302-E - 1 set Clinometer BS-704 - 1 set Loudspeaker SC-05WR 000-136-156 1 Signal Cable S06-9-5 006-556-270 1 ...
Page 8 - This page is intentionally left blank.
Page 9 - MOUNTING; NOTICE; Monitor Unit/Control Unit; General mounting considerations; Keep the monitor unit out of direct sunlight.; Unibody; Mounting base
1-1 1. MOUNTING NOTICE Do not apply paint, anti-corrosive sealantor contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. 1.1 Monitor Unit/Control Unit This searchlight sonar has two ...
Page 10 - Fastening bracket to mounting base
1. MOUNTING 1-2 1 1 2 2 3 3 4 4 Bracket (rear view) Bracket, rear view 3. Coat threads of upset screws (M6x16, 2 pcs.) used to fasten bracket to mounting base. 4. Fasten the bracket to the mounting base with two upset screws. (Use the upper holes to tilt the monitor unit 20 ° ; lower holes to tilt i...
Page 11 - Flush mounting; Fixing metal; Mounting separated monitor unit
1. MOUNTING 1-3 Flush mounting Flush mounting for unibody (Type: OP06-16, Code no.: 006-556-300) Name Type Code No. Qty Remarks Fixing metal 06-021-1311-2 100-279-612-10 1 Self-tapping screw 5x20 000-162-609-10 6 Hex. bolt M4x12 000-162-939-10 4 1. Cut out a hole (W287 x H297) in the mounting locati...
Page 12 - Name Type
1. MOUNTING 1-4 1 2 3 4 1 2 3 4 Bracket (rear view) Bracket, rear view 4. Coat threads of upset screws (M6x16, 2 pcs.) used to fasten bracket to mounting base. 5. Fasten the bracket to the mounting base with two upset screws. (Use the upper holes to tilt the monitor unit 20 ° ; lower holes to tilt i...
Page 13 - type; should satisfy the specifications shown below.; Unit; Attach hard cover to protect the control unit.
1. MOUNTING 1-5 1.1.4 Blackbox type The blackbox type requires a VGA monitor, connected via the interface unit IF-8000. Supply commercial monitor and interconnection cable (Max. length 15 m with Dsub-15P connectors of male, three rows of 15 pins). The monitor used should satisfy the specifications s...
Page 14 - Flush mounting for control unit
1. MOUNTING 1-6 To mount the control unit separate from the monitor unit, the optional control unit separate kit is required. Mount the control unit same as the above procedure. See the outline drawing at the back of this manual to mount. Type: OP06-15-1.5 NEW Code no.: 006-559-140: with 1.5 m cable...
Page 15 - The mounting location should be well ventilated and dry.; method; bottom of screw head and bulkhead.; Transceiver unit
1. MOUNTING 1-7 1.3 Transceiver Unit 1.3.1 General mounting considerations • The mounting location should be well ventilated and dry. • The unit can be mounted on a bulkhead or the deck. • The maximum cable length between the transceiver unit and the raise/lower drive unit is 50 m. • The maximum cab...
Page 16 - Noise and air bubbles will affect performance.; Installation position considerations; Installation location for hull unit; Mounting method
1. MOUNTING 1-8 1.4 Hull Unit 1.4.1 General mounting considerations • Noise and air bubbles will affect performance. • Do not turn on the equipment with the transducer exposed to air. Exposing the transducer to air may damage it. 1.4.2 Installation position considerations Discussion and agreement ar...
Page 17 - tank; Tank length; When the retraction tank is constructed; For small FRP ship
1. MOUNTING 1-9 Welding bead Welding bead 1.4.3 Transducer tank Tank length Shorten the transducer tank so the transducer is lowered into water as deep as possible. Pay particular attention to the tank length Lt. Determine the length of the main shaft. • Length of main shaft = Lt + 200 mm (for 400 s...
Page 18 - Mounting of transducer tank; When making a retraction tank locally, the inside diameter of the; Bow; Assembling and mounting of hull unit; Necessary tools
1. MOUNTING 1-10 Mounting of transducer tank Install the transducer tank referring to the hull unit outline drawings at the back of this manual. Note 1: When making a retraction tank locally, the inside diameter of the retraction tank should be φ 190 ± 0.5 as shown in the outline at the back of this...
Page 19 - Spring washer; Nut; Shaft sleeve and raise/lower drive unit assembly; Pass the transducer cable through the main shaft.
1. MOUNTING 1-11 1. Calculate necessary length of main shaft from the length of retraction tank Lt and cut off the unnecessary portion. Supplied length: 2.2 m or 3.8 m Lt + 200 mm for 400 mm travelLt + 50 mm for 250 mm travel Take care not to damage. Chamfer the edge toprotect O-ring from damage. 2....
Page 20 - turns. Coat threads with CEMEDINE HIGH SUPER.; Main Shaft; Applying CEMEDINE HIGH SUPER to main shaft; Tank and tank guide, sectional view
1. MOUNTING 1-12 4. Fully screw main shaft into the soundome neck, and then unscrew by four turns. Coat threads with CEMEDINE HIGH SUPER. Main Shaft Grasp the soundome neck with a wrench,and tighten the shaft with a pipe wrench. Coat threads with CEMEDYNE HIGH SUPER. Applying CEMEDINE HIGH SUPER to ...
Page 21 - screws as shown below.; Installing shims
1. MOUNTING 1-13 7. If the gap at a side is more than 0.5 mm, install shim(s) to make the gap within 0.5 mm. a) Unscrew four M10x50 bolts. b) Unscrew four countersunk screws, then attach shim(s) with the countersunk screws as shown below. Hex. bolt(M10X50) Flat washer Nut Flat washer Spring washer C...
Page 22 - tene; The table below shows number of shims required and shim thickness.
1. MOUNTING 1-14 The table below shows tank length and necessary shim thickness. In addition, the shim thickness shown is for one side. For example, when cutting the 1800 mm tank to 800 mm, the tank inside diameter is 191.25 mm, and shim thickness is 2.5 mm as shown the table in below. 0 200 400 600...
Page 23 - tank guide at the neck of the main shaft securely with M10X80 bolts.; Tank guide attachment
1. MOUNTING 1-15 8. Coat the inside of the tank guide with ADHESIVE 1104 200G. Then, fasten tank guide at the neck of the main shaft securely with M10X80 bolts. Bow mark Bow Hex. bolt (M10X80) Nut Spring washer Flat washer Face the tank guide toward ship's bow. : Coat with ADHESIVE 1104 200G * Tank ...
Page 24 - Installing grease cotton on the main shaft
1. MOUNTING 1-16 11. Align the bow mark on the soundome with the bow mark on the flange assembly, and then fix the main shaft with and shaft retainer. 12. Fix the jubilee clip to the main shaft. 15 mm 1-2 mm Main shaft Jubilee Clip Hex. bolt Shaft retainer Note: Attach the shaft retainer so it is 15...
Page 25 - Remove and discard the protection sponge placed in soundome.; NOTE; Detaching the soundome; Filling the soundome with sonar oil
1. MOUNTING 1-17 17. Remove and discard the protection sponge placed in soundome. Protection sponge O-ring Remove. Socket head cap screw8 pcs, M5x30 Spring washer Soundome Apply KINORUSTER. Trusshead screws (6 pcs.) Do not unfasten these trusshead screws. Oil may leak inside. Rotate 4 or 5 turns by ...
Page 26 - then refit the soundome.
1. MOUNTING 1-18 CAUTION Keep oil away from eyes. Where protective goggles when working with the oil. The oil cause inflammation of the eyes. Do not touch the oil. The oil can cause inflammation of the skin. Wear protectivegloves when working with the oil. Do not ingest the oil. Diarrhea or vomiting...
Page 27 - observe the following precautions:
1. MOUNTING 1-19 Note 2: When the soundome is painted (to keep marine life off the transducer), observe the following precautions: • Use only anti-fouling paint type MARINE STAR 20 (Manufacture: Chugoku Marine Paint Co., Ltd., Japan). • Paint only the plastic portion of the dome. Painting the metal ...
Page 29 - Checking manual raise/lower of soundome with hand crank; Perform this check after all wiring has been completed.; Painting inside tank not smooth.
1. MOUNTING 1-21 Checking manual raise/lower of soundome with hand crank Perform this check after all wiring has been completed. CAUTION Turn the main power off before this check, otherwise the raise/lower motor action may cause injury. 1. Turn off the breaker on the hull unit. 2. Detach the gear co...
Page 30 - The unit can be mounted on a bulkhead or the deck.
1. MOUNTING 1-22 1.5 Interface Unit The interface unit is shipped with the blackbox type to enable connection of a monitor. Note that this unit is not necessary when using monitor MU-151C. 1.5.1 General mounting considerations • The mounting location should be well ventilated and dry. Avoid location...
Page 31 - considerations; Vibration in the mounting area should be minimal.; procedure
1. MOUNTING 1-23 1.6 Motion Sensor MS-100 (option) The MS-100 measures ship’s pitching and rolling angles with a sensor, using the principles of the gyroscope. The MS-100 is free from error caused by ship’s vertical and horizontal motion. Therefore, it can be installed at any convenient location. Ho...
Page 32 - be avoided, since the polarity of the measured value is reversed.
1. MOUNTING 1-24 1.7 Clinometer BS-704 (option) The clinometer detects ship’s inclination caused by ship’s rolling, pitching and its output is used to stabilize the sonar beam against rolling and pitching. The clinometer is, in principle, a pendulum. It measures the inclination of the ship by sensin...
Page 33 - The figure on the next page shows wiring among units.; and to prevent the transducer from slipping by vibration.
2-1 2. WIRING 2.1 Wiring Among Units • The figure on the next page shows wiring among units. • The signal cables are fitted with connectors. Connect the cables to the monitor, transceiver and hull units referring to the interconnection diagram on page S-1. • The power cable should be arranged locall...
Page 34 - Wiring, with monitor
2. WIRING 2-2 Note 1 Hull unit 12/24 VDC 12-24 VDC Loudspeaker (w/cable) Motion sensorClinometer Remote controller Navigation equipment 06S4078(5/10m) 250V-DPYCYS-2.5 06S4080 (15/30/50m) 06S4081(3.5/5.2m) DPYCYS-2.5 06S4037(10m) Note 1: Optional cable between the monitor unit and control unit for se...
Page 35 - Wiring, without monitor
2-3 SPEAKER 12-24VDC Loudspeaker (w/cable) Monitor unitClinometer External monitor Navigation equipment Note 1: Two interface units may be connected. Note 2: For interface unit, the external monitor (user supply) is required. 06S4078(5/10m) DPYCYS-2.5 06S4037(10m) Note 2 Note 1 Control unit, rear vi...
Page 36 - Connect the cables as shown in the figure below.; Transceiver unit, internal view
2. WIRING 2-4 2.2 Transceiver Unit Connect the cables as shown in the figure below. 06P0255 06P0254 06P0258 J5 J6 J2 06S4080 Hull unit CH-304/CH-305 SPEAKER HULLUNIT DATA/VIDEO OUT MOTION SENSOR Earth 12-24VDC *Note Monitor unit MU-100C or Interface unit IF-8000 Motion sensor MS-100 or Clinometer BS...
Page 37 - Synchronizing Transmission with Echo Sounder or Other Sonar; Connection of transceiver unit to other sonar/echo sounder
2-5 Synchronizing Transmission with Echo Sounder or Other Sonar To synchronize transmission of the CH-300 with an echo sounder or other type of sonar, connect it as shown below. Transceiver unit 06P0254 J3 KPI EXT_SW GND 3 5 6 KP OUT +5V to 15V GND Sonar, E/S HULL UNIT clamp H7P-SHF (local supply) V...
Page 38 - Pass the cables to the 06P0257 Board, through the cable protectors.; Attaching EMI core RFC-4
2. WIRING 2-6 2.3 Hull Unit Pass the cables to the 06P0257 Board, through the cable protectors. 06P0257 06P0243 J2 J1 J3 J1 J2 TB2 Cable from transducer06S4081 Cable from transceiver unit06S4080 Power cable250V-DPYCYS-2.5 Power switchShould always be in up position (ON). EarthConnect to ship's earth...
Page 39 - Earth; satisfy the specifications shown below.
2-7 2.4 Interface Unit Earth NAV Control unit cableMJ-A10SPF0002(1.5/5 m) VGAmonitor Monitor unit cable06S4078 Transceiver unit cable06S4078 Connect to ship's earth. DATA/VIDEO IN DATA/VIDEO OUT RGB OUT CONT NMEA The blackbox type requires connection of a VGA monitor, via the interface unit IF-8000....
Page 40 - Sentences; Available I/O sentences
2. WIRING 2-8 Transceiverunit External monitor Externalmonitor Interfaceunit Interfaceunit Transceiverunit Externalmonitor Display unit MU-100C Interfaceunit A C A B A+B<15m A+C<15m 06S4078 06S4078 06S4078 06S4078 Control unit may be connectedto interface unit or display unit. Connect control ...
Page 41 - ADJUSTMENTS; Checks; General checks; Off-keel Installation; Check Item
3-1 3. ADJUSTMENTS 3.1 General Checks General checks On-keel Installation Off-keel Installation Within 1 m 1 cm 400 travel: Minimum 30 cm 250 travel:Minimum 22 cm Check Item Check point, Rating Retraction tank level Clearance between transducer and bottom of retraction tank when transducer is comple...
Page 42 - MENU; key to open the menu.; to select YES to display the system menu.
3. ADJUSTMENT 3-2 General checks (con’t) Check Item Check point, Rating Wiring check All cables are correctly connected. All lead wires are tightly fixed with contact pins or crimp-on lugs. All screws are firmly fastened. Cables are firmly secured. Cable shields are properly grounded. Rejecting sour...
Page 43 - System menu; to show the test display.; Test display; key several times to close the menu.
3. ADJUSTMENT 3-3 RANGE-SONAR MODE RANGE-VERTICAL MODE RANGE-E/S MODE ADJ MOTION SENSOR TX FREQ ADJUST TEST TEST PATTERN DEMO MODE DEFAULT : SELECT : MENU DISPLAY MENU: END SYSTEM SETTING : COLOR PALETTE LANGUAGE SYSTEM BACKUP LOAD BACKUP DATA HEADING OFFSET, DRAFT OFFSET ** SYSTEM MENU ** RANGE-TRA...
Page 44 - Checking heading alignment; Heading offset display
3. ADJUSTMENT 3-4 3.3 Heading Alignment Setting The heading line can be compensated from the system menu ( –180 ° to +180 ° ). 1. Locate a target (buoy, etc.) in the bow direction and display it on the screen at close range, read deviation. The heading alignment is correct when the target is display...
Page 45 - key to display the menu.; TX RATE window; several times to select EXT.; key to close the menu.
3. ADJUSTMENT 3-5 3.4 Setting for Synchronizing Transmission with other Equipment To synchronize transmission with other echo sounder (see paragraph 2.2), do as follows: 1. Press the MENU key to display the menu. 2. Press ◄ to select COM1 at the top of menu display. OFF TX POWER MAX PULSELENGTH LONG...
Page 46 - Setting for Satellite Compass; System setting 1 menu
3. ADJUSTMENT 3-6 3.5 Setting for Satellite Compass FURUNO Satellite Compass SC-50/110 can be connected to feed rolling/pitching data to this equipment. Connect the SC-50/110 sensor to the NMEA/SATELLITE COMPASS port, and set up this port as below. 1. Press the MENU key to show the menu. 2. Press ► ...
Page 47 - System setting 2 menu; to select STABILIZER.; key twice to close the menu.
3. ADJUSTMENT 3-7 OFF ON OFF (OFF, 5-15 kt) AUTO RETRACTION : SPEED ALARM/MESSAGE : DEFAULT SETTING : NO YES : SELECT : CHANGE MENU: END MENU : 1 2 ** SYSTEM SETTING 2 ** MAXIMUM ALLOWABLE SPEED IS 15 KNOTS WHILE SOUNDOME IS BEINGRETRACTED. IF VESSEL HAS REPAID ACCELERATION CAPABILITIES,AUTO RETRACT...
Page 48 - Setting of Motion Sensor/Satellite Compass; Adj motion sensor menu
3. ADJUSTMENT 3-8 3.6 Setting of Motion Sensor/Satellite Compass When connecting the motion sensor, clinometer or satellite compass, enter ship’s roll and pitch angles as shown below. Note that the adjustment can be done only when connected to the MOTION SENSOR port. For the satellite compass, howev...
Page 49 - The system menu appears.; System backup menu
3. ADJUSTMENT 3-9 3.7 System Back Up After setting up the equipment, follow the procedure below to back up system settings. Backup data can be loaded in the event of equipment trouble, to restore previous system settings. 1. Press the MENU key to display the user menu. 2. Press ► to select SYS at th...
Page 50 - Setting of Interface Unit; Set DIP switch S1 in the interface unit as follows.; Interface unit, DIP switch S1 location
3. ADJUSTMENT 3-10 3.8 Setting of Interface Unit Set DIP switch S1 in the interface unit as follows. • A unit is connected to DATA/VIDEO OUT port of the interface unit : all OFF. • Nothing is connected to DATA/VIDEO OUT port of the interface unit: all ON. S1 ON J6* J7* BUFFER THROUGH J1 J3 J2 *: J6 ...