Page 2 - DTC
303-06-2 303-06-2 Starting System DIAGNOSIS AND TESTING (Continued) 5. If the diagnostic tool still does not communicate • System passed, retrieve and record the with the vehicle, refer to the diagnostic tool continuous diagnostic trouble codes (DTCs), operating manual. erase the continuous DTCs and...
Page 3 - Starting System; Symptom Chart; GO to Pinpoint Test A; Pinpoint Tests
303-06-3 303-06-3 Starting System DIAGNOSIS AND TESTING (Continued) Symptom Chart Symptom Chart Condition Possible Sources Action • The engine does not crank • Battery • GO to Pinpoint Test A . and the relay does not click • Fuse • Starter relay • Ignition switch • Digital transmission range(TR) sen...
Page 4 - Possible Causes; voltage is supplied to the starter motor through; Yes
303-06-4 303-06-4 Starting System DIAGNOSIS AND TESTING (Continued) Possible Causes When the starter relay is energized, voltage suppliedto the relay switch is sent to the starter motor • Fuse(s) solenoid through circuit 113 (YE/LB). Battery • An open in battery voltage feed BEC, 2037 (RD) voltage i...
Page 5 - Test Step; Measure the voltage between starter motor relay; GO to; Is the voltage greater than 10 volts?; to
303-06-5 303-06-5 Starting System DIAGNOSIS AND TESTING (Continued) PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE RELAY DOES NOT CLICK (Continued) Test Step Result / Action to Take A3 CHECK CIRCUIT 33 (WH/PK) (CIRCUIT 32 [RD/LB] MANUALTRANSMISSION ONLY) FOR VOLTAGE (Continued) • Measure the vol...
Page 6 - Is the resistance less than 5 ohms?
303-06-6 303-06-6 Starting System DIAGNOSIS AND TESTING (Continued) PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE RELAY DOES NOT CLICK (Continued) Test Step Result / Action to Take A4 CHECK CIRCUIT 32 (RD/LB) FOR VOLTAGE AT THE DIGITALTR SENSOR (AUTOMATIC TRANSMISSION ONLY) (Continued) • Measur...
Page 8 - Measure the voltage between ignition switch; system for normal operation.; INSTALL a new ignition switch. REFER to
303-06-8 303-06-8 Starting System DIAGNOSIS AND TESTING (Continued) PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE RELAY DOES NOT CLICK (Continued) Test Step Result / Action to Take A9 CHECK CIRCUIT 1050 (LG/PK) FOR VOLTAGE (Continued) • Measure the voltage between ignition switch C250-4 , circu...
Page 9 - Measure the resistance between CPP switch
303-06-9 303-06-9 Starting System DIAGNOSIS AND TESTING (Continued) PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE RELAY DOES NOT CLICK (Continued) Test Step Result / Action to Take A11 CHECK CIRCUIT 32 (RD/LB) FOR AN OPEN (Continued) • Measure the resistance between CPP switch C257-2 , circuit ...
Page 11 - Measure the resistance between PCM; Pinpoint Test B: The Engine Does Not Crank
303-06-11 303-06-11 Starting System DIAGNOSIS AND TESTING (Continued) PINPOINT TEST A: THE ENGINE DOES NOT CRANK AND THE RELAY DOES NOT CLICK (Continued) Test Step Result / Action to Take A13 CHECK CIRCUIT 1419 (LG/YE) FOR AN OPEN (Continued) • Measure the resistance between PCM C175B-2 , circuit 14...
Page 12 - PINPOINT TEST B: THE ENGINE DOES NOT CRANK AND THE RELAY DOES CLICK; Measure the voltage between starter relay
303-06-12 303-06-12 Starting System DIAGNOSIS AND TESTING (Continued) • Digital transmission range (TR) switch • Ignition switch • Starter motor relay • Clutch pedal position (CPP) switch PINPOINT TEST B: THE ENGINE DOES NOT CRANK AND THE RELAY DOES CLICK Test Step Result / Action to Take B1 CHECK T...
Page 13 - Refer to Wiring Diagrams Cell 149 for component testing.; Pinpoint Test C: The Engine Cranks Slowly
303-06-13 303-06-13 Starting System DIAGNOSIS AND TESTING (Continued) PINPOINT TEST B: THE ENGINE DOES NOT CRANK AND THE RELAY DOES CLICK (Continued) Test Step Result / Action to Take B2 CHECK THE VOLTAGE TO THE STARTER MOTOR SOLENOID • Measure the voltage between starter motor solenoid positiveterm...
Page 14 - PINPOINT TEST C: THE ENGINE CRANKS SLOWLY; CHECK MOTOR GROUND CIRCUIT; Carry out the Motor Ground Circuit test. Refer to Component; Tests in this section.; Pinpoint Test D: Unusual Starter Noise
303-06-14 303-06-14 Starting System DIAGNOSIS AND TESTING (Continued) Possible Causes For manual transmission equipped vehicles, voltagefrom the SJB is supplied to the clutch pedal position • Fuse(s) switch (CPP) through circuit 32 (RD/LB). When the • Circuit 2037 (RD) clutch pedal is depressed, vol...
Page 15 - PINPOINT TEST D: UNUSUAL STARTER NOISE; Component Tests; Starter Motor — Load Test
303-06-15 303-06-15 Starting System DIAGNOSIS AND TESTING (Continued) Possible Causes For manual transmission equipped vehicles, voltagefrom the SJB is supplied to the clutch pedal position • Starter motor mounting switch (CPP) through circuit 32 (RD/LB). When the • Starter motor mounting bolts clut...
Page 16 - Starter Drive Test
303-06-16 303-06-16 Starting System DIAGNOSIS AND TESTING (Continued) 3. Connect the positive (+) lead of the 73 Digital 4. Engage the remote starter switch and read the Multimeter to the battery positive (+) post. voltage. The reading should be 0.2 volt or less. Connect the negative (-) lead of the...
Page 17 - WARNING: Make sure that the starter
303-06-17 303-06-17 Starting System DIAGNOSIS AND TESTING (Continued) 2. Engage the remote starter switch. 1. WARNING: Make sure that the starter motor is securely mounted on a bench 3. The starter motor should eject the starter drive because the starter motor may move or jump and run smoothly. If t...