Ford 2004 Ranger v.3- Manuals

SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possibledamage to others, your vehicle and its equipment? In this guide, answersto such questions are contained in comments highlighted by the warningtriangle symbol. These comm...

SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 6.0LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetai...

Special instructions For your added safety, your vehicle is fitted with sophisticated electroniccontrols. Please read the section Supplemental restraint system (SRS) in the Seating and Safety Restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury...

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...

It may take a long period of time for the system to detect animproperly installed or properly re-installed fuel filler capdepending on driving and fuel tank level conditions. Refer to Fuel filler cap in the Maintenance and Specifications chapter. Brake system warning light: To confirm the brake syst...

Safety belt: Reminds you to fasten your safety belt. A chime will alsosound to remind you to fasten yoursafety belt. Charging system: Illuminates when the battery is not charging properly. Engine oil pressure: Illuminates when the oil pressure falls below thenormal range, refer to Engine oil in the ...

Four wheel drive low (ifequipped): Illuminates when four-wheel drive low is engaged. Four wheel drive high (ifequipped): Illuminates when four-wheel drive high is engaged. Itmay also illuminate when the 4WD LOW is engaged, refer to the Driving chapter for more information. Anti-theft system: Flashes...

GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the red section, the engine is overheating. Stopthe vehicle as soon...

AM/FM STEREO (IF EQUIPPED) 1. AM/FM: Press to select AM/FM1/FM2 frequency bands. 2. CLK: Press until SELECT HOUR / SELECT MINS appears.Press AUDIO to adjust the hours/minutes.Press CLK to display the time when the ignition is off. 3. AUDIO: Press AUDIO to toggle through the following modes anduse / ...

1. CD eject: Press to eject the CD. 2. CLK (Clock): Press CLK until SELECT HOUR or SELECT MINS isdisplayed. Press TUNE to adjust the hours/minutes. Press CLK to display the time when the ignition is off. 3. MUTE: Press to mute the playing media. Press again to return to theplaying media. 4. MENU: Pr...

Track number/music name/file name: In MP3 mode, press MENU to view by track number, music name or file name. Dolby: Dolby 威 noise reduction: Reduces tape noise and hiss. Press MENU to cycle Dolby ON/OFF. The Dolby 威 noise reduction system is manufactured under license from Dolby LaboratoriesLicensin...

become jammed. It is recommended that homemade CDs beidentified with permanent felt tip marker rather than adhesivelabels. Ballpoint pens may damage CDs. Please contact yourdealer for further information. PREMIUM/AUDIOPHILE IN-DASH CD6/MP3 DISC PIONEER AUDIOSYSTEM (IF EQUIPPED) 1. AM/FM: Press to se...

9. SHUFF (Shuffle): Press to play the tracks on the current CD/MP3 inrandom order. In MP3 directorymode, press to play the tracks within the current directory in randomorder. 10. Compression (Audiophile audios only): In CD/MP3 modes, press to bring loud and softpassages together for a more consisten...

14. MUTE: Press to mute the playing media. Press again to returnto the playing media. 15. REW (rewind): Press to manually reverse a CD track. 16. SEEK: In radio, CD and MP3 flat file mode, press / to access the previous/next strongstation or track. In MP3 directory mode, press to select the next/pre...

RADIO RECEPTION FACTORS There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, theweaker the signal and the weaker the reception. • Terrain: Hills, mountains, tall buildings, power lines, electric fences,traffic lights and thunderstor...

Don’t: • Expose discs to direct sunlight or heat sources for extended periodsof time. • Insert more than one disc into each slot of the CD changer magazine. • Clean using a circular motion. CD units are designed to play commercially pressed 12 cm (4.75in) audio compact discs only. Due to technical i...

HEATER ONLY SYSTEM(IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Temperature selection: Controls the temperature of theairflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief d...

OPERATING TIPS • To reduce fog build up on the windshield during humid weather, placethe air flow selector in the position. • To reduce humidity build up inside the vehicle: do not drive with theair flow selector in the OFF position. • Under normal weather conditions, do not leave the air flow selec...

HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps,license plate lamps and tail lamps. Turns the headlamps on. Foglamp control (if equipped) The foglamps can be turned onwhen the ignition is in the ONposition and the headlamp control isin either of the following...

High beams Push the lever toward theinstrument panel to activate. Pullthe lever towards you to deactivate. Flash to pass Pull toward you slightly to activateand release to deactivate. PANEL DIMMER CONTROL Use to adjust the brightness of theinstrument panel and all applicableswitches in the vehicle d...

HEADLAMP AIM ADJUSTMENT The headlamps on your vehicle can only be vertically adjusted. Yourvehicle does not require horizontal aim adjustments. To adjust the headlamps: 1. Park your vehicle on a levelsurface about 7.6 meters (25 feet)away from a vertical plain surface(3). Check your headlamp alignme...

6. In addition to the horizontal linemarked in step 2, a pair of verticallines (5) must be marked at thecenter line of the headlamps on thewall or screen. 7. On the wall or screen, locate thehigh intensity area of the beampattern. Place the left edge of thehigh intensity area even with thevertical l...

Replacing headlamp bulbs To remove the headlamp bulb: 1. Make sure the headlamp switch isin the OFF position, then open thehood. 2. Remove two screws and cover (ifequipped). 3. At the back of the headlamp, pryup the two retainer pins to releasethe headlamp assembly from thevehicle and pull headlamp ...

Replacing tail lamp/backup lamp bulbs 1. Make sure the headlamp switch isin the OFF position and the openthe tailgate to expose the lampassemblies. 2. Remove the four screws and thelamp assembly from vehicle. 3. Rotate bulb socketcounterclockwise turn and removefrom lamp assembly. 4. Carefully pull ...

MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers(from desired interval to low or highspeed position); rotate towards youto decrease the speed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single s...

TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never ad...

POWER WINDOWS (IF EQUIPPED) When closing the powerwindows, you should verify they are free of obstructions andensure that children and/or petsare not in the proximity of thewindow openings. Press and hold the bottom part of the rocker switch to open the window.Press and hold the top part of the rock...

FOLD-AWAY MIRRORS Pull the side mirrors in carefullywhen driving through a narrowspace, like an automatic car wash. SPEED CONTROL (IF EQUIPPED) With speed control set, you can maintain a speed of 30 mph (48 km/h)or more without keeping your foot on the accelerator pedal. Speedcontrol does not work a...

• Depress the brake pedal or theclutch pedal (if equipped) untilthe desired vehicle speed isreached, press the SET + control. Turning off speed control There are two ways to turn off thespeed control: • Press the speed control OFFcontrol. • Turn OFF the ignition. Note: When you turn off the speed co...

Mobile Communication Equipment includes, but is not limited to cellularphones, pagers, portable email devices, in vehicle communicationssystems, telematics devices and portable two-way radios. A driver’s first responsibility is the safe operation of the vehicle.The most important thing you can do to...

KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. Refer to SecuriLock 娂 Passive Anti-Theft System for more information. POWER DOOR LOCK...

To replace the battery: 1. Twist a thin coin between the twohalves of the remote entrytransmitter near the key ring. DONOT TAKE THE RUBBER COVERAND CIRCUIT BOARD OFF THEFRONT HOUSING OF THEREMOTE ENTRY TRANSMITTER. 2. Do not wipe off any grease on thebattery terminals on the backsurface of the circu...

To reprogram the remote entrytransmitters: 1. Ensure the vehicle iselectronically unlocked. 2. Put the key in the ignition. 3. Turn the key from the 2 (LOCK)position to 3 (OFF). 4. Cycle eight times rapidly (within10 seconds) between the 3 (OFF)position and 4 (ON). Note: The eighth turn must end in ...

SECURILOCK 姟 PASSIVE ANTI-THEFT SYSTEM SecuriLock 娂 passive anti-theft system is an engine immobilization system. This system is designed to prevent the engine from being startedunless a coded key programmed to your vehicle is used. The use of the wrong type of coded key may lead to a “no-start” con...

Automatic arming The vehicle is armed immediatelyafter switching the ignition to the 3(OFF) position. The theft indicator will flash everytwo seconds when the vehicle isarmed. Automatic disarming Switching the ignition to the 4 (ON) position with a coded key disarms the vehicle. The theft indicator ...

SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Adjusting the front manual seat ...

60/40 seat (if equipped) To gain access to the storagecompartment in your armrest (ifequipped), lift the latch to open lid. The 60/40 seat cupholder (ifequipped) is detachable forcleaning. • Firmly grasp the bottom of thecup holder and pull up. To re-attach: • Slide the cupholder over the two pins l...

To return seat to original position, slide the seat bottom back, then pushthe seatback up to lock it in place. The seat will lock, and you will haveto use the release bar to move the seat back to the original position. REAR SEATS Center facing jump seat (2 door SuperCab) (if equipped) To open, pull ...

Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child from injury in a collision. All occupants of the vehicle, including the driver, should alwaysproperly wear their safety belts, even when an air bag supplemental restraint system (S...

This mode should be used any time a child safety seat is installed in a passenger front seat. Refer to Safety restraints for children or Safety seats for children later in this chapter. How to use the automatic locking mode • Buckle the combination lap andshoulder belt. • Grasp the shoulder portion ...

BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED ifthe safety belt assembly “automatic locking retractor” feature or any other safety belt function is not operating properly when checkedaccording to the procedures in Workshop Manual. Failure to replace the Belt and Retractor assembly couldincrease the r...

• Regular Cab and 4–door SuperCab • 2–door SuperCab To lower the shoulder belt height, push the button and slide the heightadjuster down. To raise the height of the shoulder belt, slide the heightadjuster up. Pull down on the height adjuster to make sure it is locked inplace. Position the safety bel...

Conditions of operation If... Then... The driver’s safety belt is notbuckled before the ignition switchis turned to the ON position... The safety belt warning lightilluminates 1-2 minutes and thewarning chime sounds 4-8seconds. The driver’s safety belt is buckledwhile the indicator light isilluminat...

The following are reasons most often given for not wearing safety belts:(All statistics based on U.S. data) Reasons given... Consider... “Crashes are rare events” 36700 crashes occur every day. The more we drive, the more we areexposed to “rare” events, even forgood drivers. 1 in 4 of us will be ser...

Reasons given... Consider... “I have an air bag” Air bags offer greater protection whenused with safety belts. Frontal airbagsare not designed to inflate in rear andside crashes or rollovers. “I’d rather be thrown clear” Not a good idea. People who are ejected are 40 times more likelyto DIE. Safety ...

To reduce the risk of injury, do not deactivate/activate the BeltMinder feature while driving the vehicle. BeltMinder activation and deactivation procedure 1. Turn the ignition switch to the RUN (or ON) position. (DO NOTSTART THE ENGINE.) 2. Wait until the safety belt warning light turns off. (Appro...

Safety belt maintenance Inspect the safety belt systems periodically to make sure they workproperly and are not damaged. Inspect the safety belts to make surethere are no nicks, tears or cuts. Replace if necessary. All safety beltassemblies, including retractors, buckles, front safety belt buckleass...

Important supplemental restraint system (SRS) precautions The supplemental restraint system is designed to work with the safetybelt to help protect the driver and right front passenger from certainupper body injuries. Air bags DO NOT inflate slowly or gently and the risk of injury from adeploying ai...

Do not put anything on or over the air bag module. Placingobjects on or over the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causingserious injury. Do not attempt to service, repair, or modify the Air BagSupplemental Restraint System or its ...

How does the air bag supplemental restraint system work? The air bag SRS is designed toactivate when the vehicle sustainssufficient longitudinal deceleration. The fact that the air bags did notinflate in a collision does not meanthat something is wrong with thesystem. Rather, it means the forceswere...

If the air bag has deployed, the air bag will not function again and must be replaced immediately. If the air bag is not replaced, the unrepaired area will increase the risk of injury in acollision. The SRS consists of: • driver and passenger air bag modules (which include the inflators andair bags)...

Disposal of air bags and air bag equipped vehicles (includingpretensioners) See your local dealership or qualified technician. Air bags MUST BEdisposed of by qualified personnel. Passenger air bag ON/OFF switch An air bag ON/OFF switchhas been installed in this vehicle. Before driving, always look a...

3. Medical condition. A passenger has a medical condition which, according to his or her physician: • causes the passenger air bag to pose a special risk for the passenger;and • makes the potential harm from the passenger air bag in a crashgreater than the potential harm from turning OFF the air bag...

3. Medical condition: A passenger has a medical condition that, according to his or her physician: • poses a special risk for the passenger if the air bag deploys; and • makes the potential harm from the passenger air bag deploymentgreater than the potential harm from turning OFF the air bag andexpe...

Do not install a child seat in a center facing jump seat. Children and safety belts If the child is the proper size, restrain the child in a safety seat. Childrenwho are too large for child safety seats (as specified by your child safetyseat manufacturer) should always wear safety belts. Follow all ...

Booster seats should be used until you can answer YES to ALL of thesequestions: • Can the child sit all the way backagainst the vehicle seat back withknees bent comfortably at theedge of the seat withoutslouching? • Does the lap belt rest low across the hips? • Is the shoulder belt centered on the s...

The shoulder belt should cross the chest, resting snugly on the center ofthe shoulder. The lap belt should rest low and snug across the hips,never up high across the stomach. If the booster seat slides on the vehicle seat, placing a rubberized meshsold as shelf or carpet liner under the booster seat...

7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to make...

The tether strap anchors in your vehicle are in the following positions(shown from top view): • Bucket seats • 60/40 seats Attach the tether strap only to the appropriate tether anchor asshown. The tether strap may not work properly if attached somewhere other than the correct tether anchor. 1. Posi...

3. Locate the correct anchor for the selected seating position. The tether anchor is located on therear lower portion of the passengerseat. 4. Clip the tether strap to theanchor. 2004 Ranger (ran) Owners Guide (post-2002-fmt)USA English (fus) Seating and Safety Restraints 92

Center seating location When installing a child safety seat in the front center position, route thetether strap over the center arm rest and clip it to the center anchor. If the tether strap is clipped incorrectly, the child safety seatmay not be retained properly in the event of a collision. 5. Ins...

STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. Forvehicles equipped with a manualtransmission, you must depre...

Extended idling at high engine speeds can produce very hightemperatures in the engine and exhaust system, creating the risk of fire or other damage. Do not park, idle, or drive your vehicle in dry grass or other dryground cover. The emission system heats up the engine compartment and exhaust system,...

If starting a vehicle with an automatic transmission: • Make sure the parking brake isset. • Make sure the gearshift is in P(Park). If starting a vehicle with a manualtransmission: 1. Make sure the parking brake isset. 2. Push the clutch pedal to the floor. 2004 Ranger (ran) Owners Guide (post-2002-...

• Turn the key to 4 (ON) withoutturning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine 1. Turn the key to...

Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). Thissystem helps you maintain steering control during emergency stops bykeeping the brakes from locking. Noise from the ABS pump motor andbrake pedal pulsation may be observed during ABS braking;...

The BRAKE warning lamp willilluminate and will remainilluminated until the parking brakeis released. To release, pull the lever (2). Always set the parking brake fully and make sure that thegearshift is securely latched in P (Park) (automatic transmission) or in 1 (First) (manual transmission). STEE...

PREPARING TO DRIVE YOUR VEHICLE Utility vehicles have a significantly higher rollover rate thanother types of vehicles. In a rollover crash, an unbelted person is significantly more likelyto die than a person wearing a safety belt. Your vehicle has larger tires and increased ground clearance, giving...

When the key is in the ignition and in the OFF position, theautomatic transmission shift lever can be moved from the P (Park) position without the brake pedal depressed. To avoid unwantedvehicle movement, always set the parking brake. 3. Start the vehicle. If it is necessary to use the above procedu...

Reverse 1. Make sure that your vehicle is at a complete stop before you shift intoR (Reverse). Failure to do so may damage the transmission. 2. Move the gearshift lever into the neutral position and wait at leastthree seconds before shifting into R (Reverse). • The gearshift lever can only be moved ...

FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this typeof vehicle, see Preparing to drive your vehicle in this chapter. Four–wheel drive (4WD) supplies power to all four wheels. 4WD shouldnot be operated on dry pavement; driveline damage may occ...

engage while the vehicle is moving; this is normal and should be noreason for concern. Refer to Shifting to/from 4L (4WD Low) for proper operation. Shifting between 2WD (2WD High) and 4X4 HIGH (4WD High) • Move the 4WD control between 2WD and 4X4 HIGH at a stop or anyforward speed up to 55 mph (88 k...

Mud and water If you must drive through highwater, drive slowly. Traction orbrake capability may be limited. When driving through water,determine the depth; avoid waterhigher than the bottom of the hubs(if possible) and proceed slowly. Ifthe ignition system gets wet, thevehicle may stall. Once throu...

slopes or hills . A danger lies in losing traction, slipping sideways and possibly rolling over. Whenever driving on a hill, determine beforehandthe route you will use. Do not drive over the crest of a hill withoutseeing what conditions are on the other side. Do not drive in reverseover a hill witho...

Tires can be damaged during off-road use. For your safety, tires that aredamaged should not be used for highway driving because they are morelikely to blow out or fail. You should carefully observe the recommended tire inflation pressurefound on the safety compliance certification label attached to ...

Failure to maintain your vehicle properly may void the warranty, increaseyour repair cost, reduce vehicle performance and operational capabilitiesand adversely affect driver and passenger safety. Frequent inspection ofvehicle chassis components is recommended if the vehicle is subjected toheavy off-...

Cargo Weight – includes all weight added to the Base Curb Weight, including cargo and optional equipment. When towing, trailer tongue loador king pin weight is also part of cargo weight. GAW (Gross Axle Weight) – is the total weight placed on each axle (front and rear) – including vehicle curb weigh...

GVW (Gross Vehicle Weight) – is the Vehicle Curb Weight + cargo + passengers. GVWR (Gross Vehicle WeightRating) – is the maximum allowable weight of the fully loadedvehicle (including all options,equipment, passengers and cargo). The GVWR is shown on theSafety Compliance CertificationLabel located o...

Exceeding any vehicle weight rating limitation could result inserious damage to the vehicle and/or personal injury. Special loading instructions for owners of pickup trucks andutility-type vehicles For important information regarding safe operation of this typeof vehicle, see the Preparing to drive ...

Do not exceed the GVWR or the GAWR specified on thecertification label. Towing trailers beyond the maximum recommended gross trailerweight exceeds the limit of the vehicle and could result in engine damage, transmission damage, structural damage, loss of vehiclecontrol, vehicle rollover and personal...

Refer to the following chart for information regarding thefactory-equipped trailer tow connector: Trailer tow connector Color Function Comment 1. Dark Green Trailer right-handturn signal Circuit activated when brakepedal is depressed or whenignition is on and right-handturn signal is applied. 2. Yel...

Servicing after towing If you tow a trailer for long distances, your vehicle will require morefrequent service intervals. Refer to your Scheduled Maintenance Guide for more information. Trailer towing tips • Practice turning, stopping and backing up before starting on a trip toget the feel of the ve...

Vehicles equipped with automatic transmission and 4x4 vehiclesequipped with an electronic-shift transfer case and a manualtransmission: 4x2 vehicles with automatic transmissions, 4x4 vehicles with anelectronic-shift transfer case and automatic transmission and 4x4vehicles equipped with an electronic...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...

Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...

This switch is located under theright-hand side of the glove box,just above the carpet. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset theswitch by pushing in on the resetbutton. 4. Turn the ignition ON. 5. Wait a few seconds and...

Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A Tan Tan — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Yellow Yellow Yellow ...

Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 31 20A Front park lamps, Rear parklamps, License plate lamps 32 5A Brake switch (logic) 33 5A Instrument cluster 34 20A Power point 35 15A Power locks Power distribution box The power distribution box islocated in the e...

T-Type/Mini-Spare Tire Information Your vehicle may be equipped with a T-type/mini-spare tire. This tire willhave the words “Temporary Use Only” molded into the tire sidewall. Thisspare tire is considered “temporary”. Replace the T-type/mini-spare witha tire of the same size, speed rating and load c...

Your vehicle may be equipped with a dissimilar spare tire/wheel. Adissimilar spare tire/wheel is defined as a spare tire and/or wheel that isdifferent in brand, size or appearance from the road tires and wheels. Ifyou have a dissimilar spare tire/wheel, then it is intended for temporaryuse only. Thi...

Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the followinglocations: Tool Location Spare tire Under the vehicle, just forward ofthe rear bumper Jack, jack handle, wheel nut wrench Regular Cab: behind the passengerseat, underneath the jack and toolscove...

2. If equipped, unlock and removethe spare tire carrier lock from therear access hole located just abovethe rear bumper and below thetailgate. 3. Insert the straight end of the jackhandle into the rear access holelocated just above the rear bumperand below the tailgate. Forward motion will stop andr...

10. Remove the jack and fullytighten the lug nuts, in the ordershown. Refer to Wheel lug nut torque specifications later in this chapter for the proper lug nuttorque specification. 11. Stow the flat tire. Refer to Stowing the flat/spare tire. 12. Stow the jack and lug wrench.Make sure the jack is fa...

Lug nut socket size/Bolt size Wheel lug nut torque* lb.ft. N • m Lug nut socket size: 3 ⁄ 4 ” (19 mm) hex Bolt size: 1 ⁄ 2 x 20 100 135 * Torque specifications are for nut and bolt threads free of dirt andrust. Use only Ford recommended replacement fasteners. When a wheel is installed, always remove...

2. Do not disconnect the battery of the disabled vehicle as this coulddamage the vehicle’s electrical system. 3. Park the booster vehicle close to the hood of the disabled vehiclemaking sure the two vehicles do not touch. Set the parking brake on both vehicles and stay clear of the engine cooling fa...

4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker covers or the intake manifold as grounding points. Do not connect the end of the second ...

Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. It is recommended that your vehicle be towed with a wheel lift or flatbedequipment. Do not tow with a slingb...

GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...

In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action under the Magnuson-MossWarranty Act, or to the extent allowed by state law, before pursuingreplacement or repurchase remedies provided by certain state laws. Thisdispute handling procedure ...

Every effort is made to decide the case within 40 days of the date thatall requested information is received by the Board. Since the Boardgenerally meets once a month, it may take longer for the Board toconsider some cases. After a case is reviewed, the Board mails you a decision letter and aform on...

parties, make decisions and, when appropriate, render awards to resolvedisputes. CAMVAP decisions are fast, fair, and final; the arbitrator’saward is binding both to you and Ford of Canada. CAMVAP services are available in all territories and provinces. For moreinformation, without charge or obligat...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...

PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...

• 4.0L SOHC V6 engine • Never wash or rinse the engine while it is running; water in therunning engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Motorcra...

• Avoid cleaners or polish that increase the gloss of the upper portion ofthe instrument panel. The dull finish in this area helps protect thedriver from undesirable windshield reflection. Do not use chemical solvents or strong detergents when cleaningthe steering wheel or instrument panel to avoid ...

Note: In some instances, color or dye transfer can occur when wet clothing comes in contact with leather upholstery. If this occurs, theleather should be cleaned immediately to avoid permanent staining. UNDERBODY Flush the complete underside of your vehicle frequently. Keep body anddoor drain holes ...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

Working with the engine on • Automatic transmission: 1. Set the parking brake and shift to P (Park). 2. Block the wheels. • Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N(Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleane...

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 2.3L I4 engine 1. Windshield washer fluid reservoir 2. Engine coolant reservoir 3. Engine oil dipstick 4. Transmission fluid dipstick (automatic transmission) 5. Engine oil filler cap 6. Brake fluid reservoir 7. Power distribution box 8. Clutch fluid ...

WINDSHIELD WASHER FLUID • 2.3L engine • 3.0L and 4.0L engines Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or l...

If you operate your vehicle in temperatures below 4.5° C (40°F), use washer fluid with antifreeze protection. Failure to use washer fluid with antifreeze protection in cold weather could result inimpaired windshield vision and increase the risk of injury or accident. Note: Do not put washer fluid in...

• 4.0L SOHC V6 engine 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable, DO NOT ADD OIL. • If the oil level is below the MIN mark, add enough oil to raise the levelwithin the MIN-MAX range. 2...

• 4.0L SOHC V6 engine • Oil levels above the MAX mark may cause engine damage. Some oilmust be removed from the engine by a service technician. 7. Put the indicator back in and ensure it is fully seated. Adding engine oil 1. Check the engine oil. For instructions, refer to Checking the engine oil in...

Use SAE 5W-30 engine oil. Only use oils “Certified For Gasoline Engines” by the AmericanPetroleum Institute (API). To protect your engine’s warranty useMotorcraft SAE 5W-30 or an equivalent 5W-30 oil meeting Fordspecification WSS-M2C205-A. Do not use supplemental engine oil additives, cleaners or ot...

If the electrolyte level in the battery is low, you can add plain tap waterto the battery, as long as you do not use hard water (water with a highmineral or alkali content). If possible, however, try to only fill the batterycells with distilled water. If the battery needs water often, have thechargi...

Because your vehicle’s engine is electronically controlled by a computer,some control conditions are maintained by power from the battery. Whenthe battery is disconnected or a new battery is installed, the engine mustrelearn its idle and fuel trim strategy for optimum driveability andperformance. To...

ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at themileage intervals listed in the Scheduled Maintenance Guide . The coolant concentration should be maintained at 50/50 coolant and distilled water,which equates to a freeze point of -36° C (-3...

• 3.0L and 4.0L engines When the engine is cold, check the level of the engine coolant in thereservoir. • The engine coolant should be at the “FULL COLD” level or within the“COLD FILL RANGE” as listed on the engine coolant reservoir(depending upon application). • Refer to the Scheduled Maintenance G...

Do not add engine coolant when the engine is hot. Steam andscalding liquids released from a hot cooling system can burn you badly. Also, you can be burned if you spill coolant on hot engine parts. Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine...

remove the coolant pressure relief cap on the radiator of a vehicle withan overflow system, follow these steps to add engine coolant. Note: The 3.0L and 4.0L V6 engines use the overflow system, and the 2.3L I4 engines use the degas system. To reduce the risk of personal injury, make sure the engine ...

Used engine coolant should be disposed of in an appropriate manner. Follow your community’s regulations and standards for recyclingand disposing of automotive fluids. Coolant refill capacity To find out how much fluid your vehicle’s cooling system can hold, referto Refill capacities in this section....

Never remove the coolant reservoir cap while the engine isrunning or hot. 5. Restart the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problemincreases the chance of engine damage. Take your vehicle to aservice facility as soon as possible. WHAT...

Use the following guidelines to avoid static build-up when filling anungrounded fuel container: • Place approved fuel container on the ground. • DO NOT fill a fuel container while it is in the vehicle (including thecargo area). • Keep the fuel pump nozzle in contact with the fuel container while fil...

Many of the world’s automakers approved the World-wide Fuel Charterthat recommends gasoline specifications to provide improvedperformance and emission control system protection for your vehicle.Gasolines that meet the World-wide Fuel Charter should be used whenavailable. Ask your fuel supplier about...

Filling the tank The advertised fuel capacity of the fuel tank on your vehicle is equal tothe rated refill capacity of the fuel tank as listed in the Refill capacities section of this chapter. The advertised capacity is the amount of the indicated capacity and theempty reserve combined. Indicated ca...

5. Follow one of the simple calculations in order to determine fueleconomy: Calculation 1: Multiply liters used by 100, then divide by total kilometers traveled. Calculation 2: Divide total miles traveled by total gallons used. Keep a record for at least one month and record the type of driving (cit...

Maintenance • Keep tires properly inflated and use only recommended size. • Operating a vehicle with the wheels out of alignment will reduce fueleconomy. • Use recommended engine oil. Refer to Lubricant specifications in this chapter. • Perform all regularly scheduled maintenance items. Follow there...

EMISSION CONTROL SYSTEM Your vehicle is equipped with various emission control components and acatalytic converter which will enable your vehicle to comply withapplicable exhaust emission standards. To make sure that the catalyticconverter and other emission control components continue to workproper...

• Next, at least 20 minutes driving in stop-and-go, city-type traffic withat least four idle periods. Allow the vehicle to sit for at least eight hours without starting theengine. Then, start the engine and complete the above driving cycle. Theengine must warm up to its normal operating temperature....

• 4.0L V6 engine Check the power steering fluid. Refer to the scheduled maintenanceguide for the service interval schedules. If adding fluid is necessary, useonly MERCON 威 ATF. 1. Start the engine and let it run until it reaches normal operatingtemperature (the engine coolant temperature gauge indic...

BRAKE FLUID RESERVOIR The fluid level will drop slowly asthe brakes wear, and will rise whenthe brake components are replaced.Fluid levels below the “MAX” linethat do not trigger the brake systemwarning lamp are within the normaloperating range, there is no need toadd fluid. If the fluid levels are ...

Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Fluid level should be at thebottom of the opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. I...

Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubr...

AIR FILTER MAINTENANCE Refer to the scheduled maintenance guide for the appropriate intervalsfor changing the air filter element. When changing the air filter element, use only the Motorcraft air filterelement listed. Refer to Motorcraft part numbers in this chapter. Note: Do not start your engine w...

Note: Failure to use the correct air filter element may result in severe engine damage. The customer warranty may be voided for any damage tothe engine if the correct air filter element is not used. INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING New vehicles are fitted with tiresthat have a rating o...

The traction grade assigned to this tire is based onstraight-ahead braking traction tests, and does not include acceleration, cornering, hydroplaning or peak traction characteristics. Temperature A B C The temperature grades are A (the highest), B and C, representing thetire’s resistance to the gene...

3. 65: Indicates the aspect ratio which gives the tire’s ratio of height to width. 4. R: Indicates a “radial” type tire. 5. 15: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will have to purchase new tires to match the new wheeldiameter. 6. 95: Indicates the tire’...

13. Maximum Permissible Inflation Pressure: Tire manufacturer’s maximum permissible pressure and/or the pressure at which themaximum load can be carried by the tire. This pressure is normallyhigher than the manufacturer’s recommended cold inflation pressurewhich can be found on either the tire label...

Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a Ford or Lincoln/Mercury dealership to check for and correct any wheelmisalignment, tire imbalance or mechanical problem involved before tirerotation. Note: Your ...

Tire explosions can cause death, personal injury or propertydamage. Do not allow anyone to stand near, directly ahead or behind the spinning tire. Never spin the tires in excess of the 35 mph (55 km/h) pointindicated on the speedometer. Highway hazards No matter how carefully you drive there’s alway...

Replace the spark plugs with ones that meet Ford material anddesign specifications for your vehicle, such as Motorcraft orequivalent replacement parts. The customer warranty may bevoid for any damage to the engine if such spark plugs are notused. Refer to Vehicle Emissions Control Information (VECI)...

Fluid Ford PartName Application Capacity Transmissionfluid 1 MotorcraftMERCON 威 ATF 5-speed manual 2.65L (2.8quarts) 3 MotorcraftMERCON 威 V ATF 4x2 vehicleswith automaticand 2.3L I4engine 9.4L (9.9quarts) 2 4x2 vehicleswith automaticand 3.0L or 4.0Lengines 9.5L (10.0quarts) 2 4x4 vehicleswith automa...

Fluid Ford PartName Application Capacity Fuel tank N/A Regular cab(Short wheelbase) 64.4L (17gallons) Regular cab(Long wheelbase) 76.8L (20.3gallons) SuperCab 73.8L (19.5gallons) Transfer caseFluid MotorcraftMERCON 威 ATF 4x4 Vehicles 1.2L (1.25quarts) Front axlelubricant Motorcraft SAE80W-90Premium ...

2 Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and if equipped with an in-tank cooler. The amountof transmission fluid and fluid level should be set by the indication onthe dipstick’s normal operating range. 3 Service refill capacity for the manual tr...

Item Ford partname orequivalent Ford partnumber Fordspecification Brake fluid andclutch fluid (ifequipped) Motorcraft HighPerformanceDOT 3 MotorVehicle BrakeFluid PM-1 ESA-M6C25-Aand DOT 3 Door weatherstrips SiliconeLubricant XL-6 ESR-M13P4-A Engine coolant MotorcraftPremium GoldEngine Coolant(yello...

TRUCK APPLICATION: Code Transmission Description Manual transmission M Manual 5–speed (AKK)) C Manual 5–speed overdrive (Close ratio) W Manual 5–speed overdrive (Dana ZF) G Manual 6–speed ZF Automatic transmission Y Automatic 4–speed overdrive (CD4E) U Automatic 4–speed overdrive (4R70W) T Automatic...

GENUINE FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of Genuine Ford Accessories are available for yourvehicle through your local authorized Ford or Ford of Canada dealer.These quality accessories have been specifically engineered to fulfill yourautomotive needs; they are custom designed to co...

Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information inmind when adding accessories or equipment to your vehicle: • When adding acce...

A Air bag supplemental restraintsystem ....................................73–74 and child safety seats ..............75description ................................74disposal ......................................79driver air bag ............................77indicator light ...........................

Vehicle Identification Number(VIN) ..........................................238 Vehicle loading ..........................118 camper bodies ........................133 Ventilating your vehicle ...........100 W Warning lights (see Lights) .......10Washer fluid ..............................181 Water...