Ford 2004 E-450 v.1- Manuals

recorded information may assist in the investigation of such an event.The modules may record information about both the vehicle and theoccupants, potentially including information such as: • how various systems in your vehicle were operating; • whether or not the driver and passenger seatbelts were ...

Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance PreparationPackage, it may be utilized as an ambulance. Ford urges ambulancemanufacturers to follow the recommendations of the Ford Incomplete Vehicle Manual, Ford Truck Body Builder’s Layout Book and the Qual...

These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...

WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...

Brake system warning light: To confirm the brake system warninglight is functional, it willmomentarily illuminate when theignition is turned to the ON position when the engine is not running, orin a position between ON and START, or by applying the parking brakewhen the ignition is turned to the ON ...

Low fuel: Illuminates when the fuel level in the fuel tank is at or nearempty (refer to Fuel gauge in this chapter). Check gage: Illuminates when any of the following conditions hasoccurred: • The engine coolant temperatureis high. • The engine oil pressure is low. • Fuel gauge is at or near empty. ...

GAUGES Speedometer: Indicates the current vehicle speed. Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the red section, the engine is overheating. Stopthe vehicle as soon...

Trip odometer: Registers the kilometers (miles) of individualjourneys. Press the SELECT/RESETcontrol once to switch from theodometer to the trip odometer. Press the control again to select Trip Aand Trip B features. To reset the trip, press and hold the control againuntil the trip reading is 0.0 mil...

AM/FM STEREO (IF EQUIPPED) 1. Seek: Press / to find the next listenable station down/up thefrequency band. 2. Tune: Press / to manually adjust the radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 4. Memory preset buttons: To set a station: Select frequency bandAM/FM...

4. Tape AMS: In tape mode, press and hold to activate AutomaticMusic Search (allows you to quicklylocate the beginning of the tape selection being played or to skip to thenext selection). Then, press REW (for the beginning of the currentselection) or FF (to advance to the next selection). The tape M...

11. Tune / Discs : In radio mode, press to move up or down thefrequency band in individualincrements. 12. Seek: Press and release SEEK / for previous/next strong station, selection or track. 13. Power/volume: Press to turn ON/OFF; turn to increase ordecrease volume levels. 14. CD : Press to enter CD...

PREMIUM IN-DASH SIX CD SOUND SYSTEM (IF EQUIPPED) 1. Seek: Press and release SEEK / for previous/next strong station, or track of thecurrent disc. 2. Rewind: Press and hold until the desired selection is reached. Fast forward: Press and hold until the desired selection is reached. 3. Comp (Compressi...

AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information. If service is necessary, see your dealer or qualified technician. REAR SEAT ENTERTAINMENT SYSTEM (IF EQUIPPED) Quick Start — How to get going To operate the system: 1. Your AutoVision 威 system is aut...

AutoVision 姞 system Features • 2–head hi-fi playback • AutoPlay feature • Digital auto tracking • Dual stereo headphone with electric volume control • Self docking connection for easy mobile installation • Latching system for secure safety • Carrying handle for portability • Water resistant tape doo...

VCP controls 1. LED display The display lamp will light up in green when power is supplied to thevideocassette player. 2. POWER key Press to toggle between ON/OFF. When the power is ON, other keys(PLAY, FF, REW, STOP) will illuminate. 3. PLAY key Press to playback a videocassette tape. 4. REWIND/REV...

Press to play the tape. 8. REW button Press to rewind the tape. 9. FF button Press to fast forward the tape. 10. STOP button Press to stop the tape. Battery replacement Batteries are supplied with the remote control unit. However, they aresimply for operation check and will only work for a short tim...

If you will not be using the remote control for a considerably long time,remove the batteries. AutoVision 姞 controls The AutoVision 威 controls allow the rear seat passengers to operate the radio, tape, CD or CD DJ(if equipped). Parental control Your AutoVision 威 system allows you to have control ove...

Flip-down screens The screens rotate down to view and up into the housing to store whennot in use. Ensure that the screens are latched into the housing whenbeing stored. 1. 6.4” (diagonal) color liquid crystal display (LCD) screen.2. Screen housing.3. Dimmer switch. Rotate to increase/decrease the b...

Auxiliary input jacks The auxiliary input jacks on theAutoVision 威 control panel accepts video and audio connectors for allstandard video games (Nintendo 威 , PlayStation 威 , etc.) Other compatible devices such as DVD players,camcorders and portable CD playerscan also be connected to theauxiliary jac...

AutoPlay feature Your AutoVision 威 system is equipped with an AutoPlay Feature. When a video cassette is inserted into the player, video and audio sources areautomatically switched to VCP. This will override any other selectionscurrently made. Indications on the VCP The operation and status of the V...

Flashes during emergency mode. Illuminates during power on whenthere is not a videocassette presentin the system. Illuminates during power off whenthere is not a cassette present inthe system. Illuminates when the videocassetteis in REW (rewind) mode. Illuminates when the videocassetteis in FF (fast...

Auxiliary jacks for home use 1. VIDEO OUT Connect this terminal to theVIDEO IN terminal of your display(LCD, TV). 2. DC jack in Connect this jack to the DCsource (DC 12V). 3. AUDIO OUT LR Connect these terminal(s) to theAUDIO IN terminals of yourdisplay (LCD, TV). 1. VIDEO IN Connect this terminal t...

HEATER ONLY SYSTEM(IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Temperature selection: Controls the temperature of theairflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief d...

Operating tips • To reduce fog build up on the windshield during humid weather, placethe air flow selector in the position. • To reduce humidity build up inside the vehicle: do not drive with theair flow selector in the OFF or MAX A/C position. • Do not put objects under the front seats that will in...

HEADLAMP CONTROL • The first position turns on theparking, tail, license plate andside marker lamps. • The outer position turns on theheadlamps. Battery saver The battery saver will turn off the courtesy lamps in 10 minutes if a dooris left open and the key is not in the ignition. The battery saver ...

AIMING THE HEADLAMPS The headlamps on your vehicle are properly aimed at the assembly plant.If your vehicle has been in an accident the alignment of your headlampsshould be checked by a qualified service technician. TURN SIGNAL CONTROL • Push down to activate the leftturn signal. • Push up to activa...

Replacing tail lamp/turn/backup lamp bulbs 1. Turn the headlamp switch to theOFF position and then remove thefour screws and the lamp assemblyfrom vehicle. 2. Rotate bulb socketcounterclockwise and remove fromlamp assembly. 3. Carefully pull the bulb straightout of the socket and push in thenew bulb...

MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...

TILT STEERING WHEEL To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never adjust the steer...

1. Place Velcro hook onto side ofaftermarket transmitter opposite ofactuator control. 2. Place the transmitter into storagecompartment, control down. 3. Place the provided heightadaptors onto the back of theGARAGE control as needed. 4. Press the GARAGE control toactivate the transmitter. Electronic ...

The compass reading may be affected when you drive near largebuildings, bridges, power lines and powerful broadcast antenna. Magneticor metallic objects placed in or on the vehicle may also affect compassaccuracy. Adjustments may need to be made to the zone and calibrationof the compass. Compass zon...

CELL PHONE USE The use of Mobile Communications Equipment has become increasinglyimportant in the conduct of business and personal affairs. However,drivers must not compromise their own or others’ safety when usingsuch equipment. Mobile Communications can enhance personal safetyand security when app...

The telescoping feature (ifequipped) allows the mirror toextend approximately 80 mm (3.15inches). This feature is especiallyuseful to the driver when towing atrailer. SPEED CONTROL (IF EQUIPPED) With speed control set, you can maintain a speed of 48 km/h (30 mph)or more without keeping your foot on ...

KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press U to unlock all doors and L tolock all doors. Me...

REMOTE ENTRY SYSTEM (IF EQUIPPED) This device complies with part 15 of the FCC rules and with RS-210 ofIndustry Canada. Operation is subject to the following two conditions:(1) This device may not cause harmful interference, and (2) This devicemust accept any interference received, including interfe...

2. Do not wipe off any grease on thebattery terminals on the backsurface of the circuit board. 3. Remove the old battery. 4. Insert the new battery. Refer to the diagram inside the remote entrytransmitter for the correct orientation of the battery. Press the batterydown to ensure that the battery is...

SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Adjusting the front manual seat ...

Pull lever up to adjust seatback. Using the manual lumbar support The lumbar support control islocated on the inboard side of thedriver’s seat. Turn the lumbar support controlclockwise to increase firmness. Turn the lumbar support controlcounterclockwise to increasesoftness. Adjusting the front powe...

Press to raise or lower the rearportion of the seat cushion. Press the control to move the seatforward, backward, up or down. Quick release captains chair (7 passenger second row only) To remove the seat: 1. Disengage the lap/shoulder beltfrom the seat by inserting a key orsmall screwdriver into the...

Stow the tongue end of thedetachable anchor. 2. Pull the seat latch handle, thenpull the seat toward the right side ofthe vehicle to disengage four pinsfrom the floor mount. 3. Remove the seat. To install the seat: Check to see that the seat and seatback is latched securely inposition. Keep floor ar...

2. Pull the LH/RH seat latchhandles, located under the seat,rearward to release the latch hookends from the front strikers. 3. Move the seat rearward and lift the seats rear hooks away from therear strikers prior to lifting the front hooks out from the front strikers. 4. With assistance, remove the ...

SAFETY RESTRAINTSSafety restraints precautions Always drive and ride with your seatback upright and the lapbelt snug and low across the hips. To reduce the risk of injury, make sure children sit where theycan be properly restrained. Never let a passenger hold a child on his or her lap while thevehic...

When to use the automatic locking mode In this mode, the shoulder belt is automatically pre-locked. The belt willstill retract to remove any slack in the shoulder belt. The automaticlocking mode is not available on the driver safety belt. This mode should be used any time a child safety seat is inst...

How to disengage the automatic locking mode Disconnect the combination lap/shoulder belt and allow it to retractcompletely to disengage the automatic locking mode and activate thevehicle sensitive (emergency) locking mode. After any vehicle collision, the safety belt systems at all outboardseating p...

Front safety belt height adjustment Adjust the height of the shoulderbelt so the belt rests across themiddle of your shoulder. To adjust the shoulder belt height,push the button and slide the heightadjuster up or down. Release thebutton and pull down on the heightadjuster to make sure it is locked i...

Reasons given... Consider... “I was in a hurry” Prime time for an accident. BeltMinder reminds us to take a fewseconds to buckle up. “Seat belts don’t work” Safety belts, when used properly, reduce risk of death to front seat occupants by 45% in cars, and by 60% in light trucks. “Traffic is light” N...

Deactivating/activating the BeltMinder feature Read steps 1 - 5 thoroughly before proceeding with thedeactivation/activation programming procedure. The BeltMinder feature can be deactivated/activated by performing thefollowing procedure: Before following the procedure, make sure that: • the parking ...

will flash 4 times per second for 3 seconds, followed by 3 seconds withthe light off, then followed by the airbag warning light flashing 4 timesper second for 3 seconds again. 5. After receiving confirmation, the deactivation/activation procedure iscomplete. Safety belt extension assembly If the saf...

AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) Important SRS precautions The SRS is designed to work withthe safety belt to help protect thedriver and right front passengerfrom certain upper body injuries. Airbags DO NOT inflate slowly; there isa risk of injury from a deploying airbag. All occupants of...

Children and air bags Children must always be properlyrestrained. Accident statisticssuggest that children are safer whenproperly restrained in the rearseating positions than in the frontseating position. Failure to followthese instructions may increase therisk of injury in a collision. Air bags can...

Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone toindicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system i...

Never let a passenger hold a child on his or her lap while thevehicle is moving. The passenger cannot protect the child from injury in a collision. Always follow the instructions and warnings that come with any infant orchild restraint you might use. Ford recommends using child safety seats equipped...

Do not leave children, unreliable adults, or pets unattended inyour vehicle. Child booster seats Children outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/shoulder beltwill provide some protection, these children are still too sma...

Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has aremovable shield, remove theshield and use the lap/shoulderbelt. If a seating position has alow seat back and no headrestraint, a backless booster seatmay place...

Attaching safety seats with tether straps Children should be placed in the rear in an appropriate childsafety seat that is properly secured to the vehicle. When using forward-facing child safety seats in vehicles withonly two seating positions so the forward-facing child safety seat cannot be placed...

3. Clip the tether strap hook to theseat pedestal at the location shown. 4. Install the child safety seat tightly using the LATCH anchors or safetybelts. Follow the instructions in this chapter. 5. Tighten the child safety seat tether strap according to themanufacturer’s instructions. Second, Third ...

STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the automatictransmission gearshift lever andallows key removal. 3. OFF, shuts off the engine and allaccessories without locking thesteering wh...

Note: If the engine does not start within five seconds on the first try, turn the key to 3 (OFF), wait 10 seconds and try again. If the engine stillfails to start, press the accelerator to the floor and try again; this willallow the engine to crank with the fuel shut off in case the engine isflooded...

Four-wheel anti-lock brake system (ABS) Your vehicle is equipped with an Anti-lock Braking System (ABS). Thissystem helps you maintain steering control during emergency stops bykeeping the brakes from locking. Noise from the ABS pump motor andbrake pedal pulsation may be observed during ABS braking;...

In a rollover crash, an unbelted person is significantly more likelyto die than a person wearing a safety belt. Your vehicle has larger tires and increased ground clearance, giving thevehicle a higher center of gravity than a passenger car. Vehicles with a higher center of gravity such as utility an...

AUTOMATIC TRANSMISSION OPERATION Brake-shift interlock This vehicle is equipped with a brake-shift interlock feature that preventsthe gearshift lever from being moved from P (Park) when the ignition isin the ON position unless brake pedal is depressed. If you cannot move the gearshift lever out of P...

Forced downshifts • Allowed in (Overdrive) or Drive. • Depress the accelerator to the floor. • Allows transmission to select an appropriate gear. Shift strategy (4R100 automatic transmission) To account for customer driving habits and conditions, your 4R100automatic transmission electronically contr...

If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow, it may be rocked out byshifting from forward and reverse gears, stopping between shifts in asteady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal opera...

GAWR (Gross Axle Weight Rating) – is the maximum allowable weight that can be carried by a single axle (front or rear). These numbers are shown on the Safety Compliance Certification Labellocated on the driver’s door or door pillar. The total load on eachaxle must never exceed its GAWR. Exceeding th...

Exceeding the Safety Certification Label axle weight rating limitscould result in substandard vehicle handling, performance, engine, transmission and/or structural damage, serious damage to thevehicle, loss of control and personal injury. GCW (Gross Combined Weight) – is the weight of the loaded veh...

Do not use replacement tires with lower load carrying capacitiesthan the originals because they may lower the vehicle’s GVWR and GAWR limitations. Replacement tires with a higher limit than theoriginals do not increase the GVWR and GAWR limitations. Exceeding any vehicle weight rating limitation cou...

GCWR (Gross Combined Weight Rating)/Trailer Weights Engine Rear axle ratio Maximum GCWR - kg (lbs.) Maximum Loaded Trailer Weight - kg (lbs.) Maximum frontal area of trailer - m 2 (ft 2 ) E-450 Stripped Chassis (all wheelbases, all GVWRs) 5.4L 4.56 5897 (13000) 3719 (8200) 5.52 (60) 6.8L 4.56 8391 (...

Safety chains Always connect the trailer’s safety chains to the frame or hook retainersof the vehicle hitch. To connect the trailer’s safety chains, cross thechains under the trailer tongue and allow slack for turning corners. If you use a rental trailer, follow the instructions that the rental agen...

• To eliminate excessive shifting, use a lower gear. This will also assistin transmission cooling. • Anticipate stops and brake gradually. When descending long, steep downhill grades, always use a lower gear toprovide engine braking to save wear on brakes. Use Drive (OverdriveOFF) on moderately stee...

When backing down a ramp during boat launching or retrieval: • do not allow the static water level to rise above the bottom edge ofthe rear bumper. • do not allow waves to break higher than 15 cm (6 inches) above thebottom edge of the rear bumper. Exceeding these limits may allow water to enter vehi...

GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...

Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...

FUSES AND RELAYS Fuses If electrical components in thevehicle are not working, a fuse mayhave blown. Blown fuses areidentified by a broken wire withinthe fuse. Check the appropriatefuses before replacing any electricalcomponents. Note: Always replace a fuse with one that has the specified amperage r...

To remove a fuse use the fuse puller tool provided on the fuse panelcover. The fuses are coded as follows. Fuse/Relay Location Fuse Amp Rating Passenger Compartment Fuse Panel Description 1 5A 4–Wheel Anti–lock Brake System(4WABS) module 2 10A Remote Keyless Entry (RKE), O/Dcancel, Low vacuum (Diese...

Power distribution box The power distribution box is located in the engine compartment. Thepower distribution box contains high-current fuses that protect yourvehicle’s main electrical systems from overloads. Always disconnect the battery before servicing high currentfuses. Always replace the cover ...

Relay modules Instrument panel relay module The instrument panel relay module is located behind the radio in thecenter of the instrument panel. Have a certified technician or your dealerservice this module, if required. The relays are coded as follows: Relay location Description 1 Interior lamps 2 O...

To remove the spare tire: 1. Open the rear doors and removethe thumb screw and anti-theftbracket. If finger pressure will notremove the thumb screw, use thelug wrench to loosen the screw. 2. Remove the access cover fromthe rubber strip behind the leftdoor. 3. Remove the jack handle from theright sid...

Rear axle jacking points - Allmodels except E-350 Dual RearWheel (DRW) and E-450: Rear axle jacking points - E-350Dual Rear Wheel (DRW) andE-450: Front axle jacking points: Place the jack under the pin on the front surface of the front axle. Do not place the jack under oron the steering linkage. • R...

2. Slide the wheel partially under the vehicle and install the retainerthrough the wheel center. Pull on the cable to align the components atthe end of the cable. 3. Turn the jack handle clockwise until the tire is raised to its stowedposition underneath the vehicle. The effort to turn the jack hand...

1. Use only a 12–volt supply to start your vehicle. 2. Do not disconnect the battery of the disabled vehicle as this coulddamage the vehicle’s electrical system. 3. Park the booster vehicle close to the hood of the disabled vehiclemaking sure the two vehicles do not touch. Set the parking brake on b...

2. Connect the other end of the positive (+) cable to the positive (+)terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s eng...

2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the jumper cables Remove the jumper cables in the reverse order that they wereconnected. 1. Remove the jumper c...

3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...

WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. Ford recommends your vehicle be towed with a wheel lift or flatbed. Donot tow with a slingbelt. Ford Motor C...

GETTING THE SERVICES YOU NEED At home You must take your Ford vehicle to an authorized Ford dealer forwarranty repairs. While any Ford dealership handling your vehicle linewill provide warranty service, we recommend you return to your sellingdealer who wants to ensure your continued satisfaction. Pl...

In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action under the Magnuson-MossWarranty Act, or to the extent allowed by state law, before pursuingreplacement or repurchase remedies provided by certain state laws. Thisdispute handling procedure ...

Making a decision Board members review all available information related to eachcomplaint, including oral presentations, and arrive at a fair and impartialdecision. Board review may be terminated at any time by either party. Every effort is made to decide the case within 40 days of the date thatall ...

In the CAMVAP program, impartial third-party arbitrators conducthearings at mutually convenient times and places in an informalenvironment. These impartial arbitrators review the positions of theparties, make decisions and, when appropriate, render awards to resolvedisputes. CAMVAP decisions are fas...

WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...

• Do not allow paint sealant to come in contact with the sliding doorelectrical contact switches. Paint sealant or other contaminants couldinterfere with the proper operation of the power locks or radiospeakers. If necessary, clean the contacts with Motorcraft Bug and TarRemover (ZC-42) to remove an...

• Do not spray a hot engine with cold water to avoid cracking theengine block or other engine components. • Spray Motorcraft Engine Shampoo and Degreaser (ZC-20) on all partsthat require cleaning and pressure rinse clean. • Cover the highlighted areas to prevent water damage when cleaningthe engine....

• Do not use abrasives, as they may cause scratches. • Do not use fuel, kerosene, or paint thinner to clean any parts. • Wiper blades can be cleaned with isopropyl (rubbing) alcohol orwindshield washer solution. Be sure to replace wiper blades when theyappear worn or do not function properly. INSTRU...

Do not use cleaning solvents, bleach or dye on the vehicle’sseatbelts, as these actions may weaken the belt webbing. LEATHER SEATS (IF EQUIPPED) Your leather seating surfaces have a clear, protective coating over theleather. • To clean, use a soft cloth with Motorcraft Deluxe Leather and VinylCleane...

SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...

OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease handle located under thebottom left corner of the instrumentpanel. 2. Go to the front of the vehicle and release the auxiliary latch that islocated in the center top of the grill. 3. Lift the hood and secure it with the prop rod. HOOD 2004...

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT Engine compartment component locations Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Windshield washer fluid reservoir 2. Engine oil filler cap 3. Automatic transmi...

WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...

5. Locate and carefully remove theengine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough...

4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise1/4 of a turn until three clicks are heard or until the cap is fully seated. To avoid possible oil loss, DO NOT operate the vehicle with theengine oil level indicator...

BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates and for framemounted batteries, check the battery electrolyte level. Refer to thescheduled ma...

When lifting a plastic-cased battery, excessive pressure on theend walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.Lift the battery with a battery carrier or with your hands on oppositecorners. Keep batteries out of reach of ...

If the battery has been disconnected or a new battery has been installed,the clock and radio settings must be reset once the battery isreconnected. • Always dispose of automotivebatteries in a responsible manner.Follow your local authorizedstandards for disposal. Call yourlocal authorized recycling ...

2. Reconnect the primary batteryground cable. Diesel engines Disconnect: Secondary positive cable remains energized after disconnection.Make sure the tool does not contact any ground surface. 1. Disconnect the secondary positivecable from the primary batteryterminal. 2. Wrap the secondary positive c...

ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at themileage intervals listed in the scheduled maintenance guide. The coolantconcentration should be maintained at 50/50 coolant and distilled water,which equates to a freeze point of -36° C (-34°...

Engine Coolant or any orange-colored extended life product with yourfactory filled coolant can result in degraded corrosion protection. • A large amount of water without engine coolant may be added, in caseof emergency, to reach a vehicle service location. In this instance, thecooling system must be...

6. Replace the cap. Turn until tightly installed. (Cap must be tightlyinstalled to prevent coolant loss.) After any coolant has been added, check the coolant concentration, referto Checking Engine Coolant section. If the concentration is not 50/50 (protection to –34° F/–36° C), drain some coolant an...

• Refer to the chart on the coolant container to ensure thecoolant concentration in your vehicle will provide adequatefreeze protection at the temperatures in which you drive in thewinter months. If you drive in extremely hot climates: • It is still necessary to maintain the coolant concentrationabo...

When this occurs the vehicle will still operate. However: • The engine power will be limited. • The air conditioning system will be disabled. Continued operation will increase the engine temperature and the enginewill completely shut down, causing steering and braking effort toincrease.Once the engi...

splashed on the skin, promptly wash skin thoroughly with soap andwater. Consult a physician immediately if you experience an adversereaction. When refueling always shut the engine off and never allowsparks or open flames near the filler neck. Never smoke while refueling. Fuel vapor is extremely haza...

“Premium” unleaded gasoline is not recommended for vehicles designedto use “Regular” unleaded gasoline because it may cause these problemsto become more pronounced. If the problems persist, see your dealer ora qualified service technician. It should not be necessary to add any aftermarket products t...

ESSENTIALS OF GOOD FUEL ECONOMY Measuring techniques Your best source of information about actual fuel economy is you, thedriver. You must gather information as accurately and consistently aspossible. Fuel expense, frequency of fill-ups or fuel gauge readings areNOT accurate as a measure of fuel eco...

2. Each time you fill the tank, record the amount of fuel added (in litersor gallons). 3. After at least three to five tank fill-ups, fill the fuel tank and recordthe current odometer reading. 4. Subtract your initial odometer reading from the current odometerreading. 5. Follow one of the simple cal...

• Warming up a vehicle on cold mornings is not required and mayreduce fuel economy. • Resting your foot on the brake pedal while driving may reduce fueleconomy. • Combine errands and minimize stop-and-go driving. Maintenance • Keep tires properly inflated and use only recommended size. • Operating a...

It is important to note the box in the lower left corner of the windowsticker. These numbers represent the Range of L/100 km (MPG)expected on the vehicle under optimum conditions. Your fuel economymay vary depending upon the method of operation and conditions. NOTE: Vehicles over 8500 GVW (Gross Veh...

If the vehicle’s powertrain system or its battery has just been serviced,the on-board diagnostics system is reset to a “not ready for I/M test”condition. To ready the on-board diagnostics system for I/M testing, aminimum of 30 minutes of city and highway driving is necessary asdescribed below: • Fir...

The transmission fluid should be inthis range if at normal operatingtemperature (66°C-77°C[150°F-170°F]). The transmission fluid should be inthis range if at ambient temperature(10°C-35°C [50°F-95°F]). High fluid level Fluid levels above the safe rangemay result in transmission failure.An overfill c...

Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element 1. Disconnect the fresh air inlet tubefrom the radiator support. 2. Loosen the clamp that securesthe two halves of the air filterhousing together. 3. Carefull...

Note: You may not find this information on all tires because it is not required by federal law. 7. H: Indicates the tire’s speed rating. The speed rating denotes the speed at which a tire is designed to be driven for extended periods oftime under a standard condition of load and inflation pressure. ...

3. 80: Indicates the aspect ratio which gives the tires ratio of height to width. Numbers of 70 or lower indicate a short sidewall. 4. D: Indicates a “diagonal” type tire. R: Indicates a “radial” type tire. 5. 16: Indicates the wheel or rim diameter in inches. If you change your wheel size, you will...

Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, theycannot be treated like normal light truck tires. Tire service, includingadjusting tire pressure, must be performed by personnel trained,supervised and eq...

• Rear Wheel Drive (RWD)vehicles/Four Wheel Drive (4WD)vehicles (front tires at top ofdiagram) Sometimes irregular tire wear can be corrected by rotating the tires. Note: If your tires show uneven wear ask a qualified technician at a reputable repair facility to check for and correct any wheel misal...

Highway hazards No matter how carefully you drive there’s always the possibility that youmay eventually have a flat tire on the highway. Drive slowly to theclosest safe area out of traffic. This may further damage the flat tire, butyour safety is more important. If you feel a sudden vibration or rid...

MOTORCRAFT PART NUMBERS Component 1 4.6L V8 engine 5.4L V8 engine 6.8L V10 engine Air filter element FA-1634 FA-1634 FA-1634 Battery(standard) BXT-65-750 BXT-65-750 BXT-65-750 Battery(auxiliary) BH-65DC BH-65DC BH-65DC Fuel filter FG-872 FG-872 FG-872 Oil filter FL-820-S FL-820-S FL-820-S PCV valve ...

REFILL CAPACITIES Fluid Ford Part Name Application Capacity Brake fluid Motorcraft HighPerformance DOT 3Motor Vehicle BrakeFluid All Fill to line onreservoir Engineoil-gasolineengine (includesfilter change) 9 Motorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 SuperPremium Mo...

Fluid Ford Part Name Application Capacity Enginecoolant-dieselengine Refer to the Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement. 1 Power steeringfluid MotorcraftMERCON 威 ATF All Keep in FULLrange ondipstick Rear axle 4 Motorcraft SAE75W-90 FuelEfficient HighPerformanceSynthetic...

Fluid Ford Part Name Application Capacity Fuel tank N/A All regular andextended lengthvans and wagons 132.4L (35.0gallons) 138 inchwheelbase (exceptE-Super Duty) 140.0L (37.0gallons) 158 inchwheelbase (exceptE-Super Duty) 140.0L (37.0gallons) 5 176 inchwheelbase (exceptE-Super Duty) 140.0L (37.0gall...

LUBRICANT SPECIFICATIONS Item Ford partname Ford partnumber Fordspecification Brake fluid Motorcraft HighPerformanceDOT 3 MotorVehicle BrakeFluid PM-1 ESA-M6C25-Aand DOT 3 Doorweatherstrips SiliconeLubricant XL-6 ESR-M13P4-A Engine coolant MotorcraftPremium GoldEngine Coolant(yellow-colored) VC-7–A ...

Item Ford partname Ford partnumber Fordspecification Automatictransmission(4R100) 1 MotorcraftMERCON 威 ATF XT-2-QDX MERCON 威 Automatictransmission(4R70/75 E-W) 1 MotorcraftMERCON 威 V ATF XT-5-QM MERCON 威 V Disc brakecaliper rails MotorcraftSilicone BrakeCaliper Greaseand DielectricCompound XG-3-A ES...

Item Ford partname Ford partnumber Fordspecification Dana LimitedSlip Axles 3 M60 (M248)E-250/350M70FF(M267FF)E-350M70HD(M273HD)E-450 SAE 90 HypoidGear Oil C6AZ-19580–E ESW-M2C105–E DanaconventionalaxlesM60 (M248)E-250/350M70FF(M267FF)E-350M70HD(M273HD)E-450 SAE 80W-90Premium RearAxle Lubricant XY-8...

MERCON 威 and MERCON 威 V type fluids are not interchangeable. DO NOT mix MERCON 威 and MERCON 威 V. Use of a transmission fluid that indicates dual usage (MERCON 威 and MERCON 威 V) in an automatic transmission application requiring MERCON 威 may cause transmission damage. Use of any fluid other than ther...

VEHICLE DIMENSIONS Van/wagon models E-150 E-250 E-350 (1) Overall height 2050 mm (80.7 in) 2118 mm (83.4 in) 2136 mm (84.1 in) (2) Track front/rear 1763 (69.4)/1707 mm (67.2 in) 1763(69.4)/1692 mm(66.6 in) 1763(69.4)/1687mm (66.4in) (3) Overall width(excluding mirrors) 2014 mm (79.3 in) (4) Wheelbas...

Cutaway/commercial stripped chassis models Body style Dimension E-250 E-350 E-450 SuperDuty (1) Overall height Refer to Body Builder for specifications. (2) Track (Front /Rear) 1763 mm (69.4 in)/ 1 692 mm (66.6 in) 1763 mm (69.4 in)/SRW 1687 mm(66.4 in),DRW 1859 mm(73.2 in) 1763 mm(69.4 in)/1974 mm(...

TRANSMISSION/TRANSAXLE CODE DESIGNATIONS You can find a transmission/transaxle code on the vehicle certificationlabel which is located on the door pillar. The following table tells youwhich transmission or transaxle each code represents. TRUCK APPLICATION: Code Transmission Description Manual transm...

PASSENGER CAR APPLICATION: Code Transmission/Transaxle Description Front wheel drive manual transaxle R 5–speed overdrive (MTX75) W 5–speed overdrive (M5) Front wheel drive automatic transaxle A 4–speed overdrive (4F27E) E 4–speed overdrive (4FE) J 3–speed (Mazda) L 4–speed overdrive (AX4S) P 4–spee...

FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford or Ford of Canada dealer.These quality accessories have been specifically engineered to fulfill yourautomotive needs; they are custom designed to complement...

Peace of mind Airbag anti-theft locks First aid and safety kits Full vehicle covers Locking gas cap Navigation systems Remote start Vehicle security systems For maximum vehicle performance, keep the following information inmind when adding accessories or equipment to your vehicle: • When adding acce...

A Accessory delay ..........................63 Air bag supplemental restraintsystem ..........................................89 and child safety seats ..............91description ................................89disposal ......................................93driver air bag .........................