Ford 2003 F-550 v.4- Manuals
Ford 2003 F-550 v.4– User Manual in PDF format online.
Manuals:
User Manual Ford 2003 F-550 v.4
Summary
Locks and Security 65 Keys 65 Locks 65 Anti-theft system 67 Seating and Safety Restraints 72 Seating 72 Safety restraints 77 Air bags 90 Child restraints 99 Driving 110 Starting 110 Brakes 115 Transmission operation 118 Trailer towing 145 Roadside Emergencies 174 Getting roadside assistance 174 Haza...
Maintenance and Specifications 216 Engine compartment 218 Engine oil 219 Battery 222 Fuel information 230 Air filter(s) 247 Part numbers 254 Refill capacities 254 Lubricant specifications 258 Accessories 271 Index 275 All rights reserved. Reproduction by any means, electronic or mechanicalincluding ...
CALIFORNIA Proposition 65 Warning WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or otherreproductive harm. In addition, certain fluids contained in vehicles andcertain pro...
SAFETY AND ENVIRONMENT PROTECTION Warning symbols in this guide How can you reduce the risk of personal injury and prevent possibledamage to others, your vehicle and its equipment? In this guide, answersto such questions are contained in comments highlighted by the warningtriangle symbol. These comm...
SPECIAL NOTICES Emission warranty The New Vehicle Limited Warranty includes Bumper-to-BumperCoverage, Safety Restraint Coverage, Corrosion Coverage, and 7.3LPower Stroke Diesel Engine Coverage. In addition, your vehicle is eligiblefor Emissions Defect and Emissions Performance Warranties. For adetai...
Special instructions For your added safety, your vehicle is fitted with sophisticated electroniccontrols. Please read the section Supplemental Restraint System (SRS) in the Seating and safety restraints chapter. Failure to follow the specific warnings and instructions could result in personal injury...
Using your vehicle with a snowplow For more information and guidelines for using your vehicle with asnowplow, refer to the Driving chapter. Using your vehicle as an ambulance If your light truck is equipped with the Ford Ambulance PreparationPackage, it may be utilized as an ambulance. Ford urges am...
Notice to owners with vehicles equipped with Power Take Off(PTO) capability Refer to the Driving chapter for more information and guidelines for operating vehicles equipped with PTO. Middle East/North Africa vehicle specific information For your particular global region, your vehicle may be equipped...
These are some of the symbols you may see on your vehicle. Vehicle Symbol Glossary Safety Alert See Owner’s Guide Fasten Safety Belt Air Bag-Front Air Bag-Side Child Seat Child Seat InstallationWarning Child Seat LowerAnchor Child Seat TetherAnchor Brake System Anti-Lock Brake System Brake Fluid -No...
WARNING LIGHTS AND CHIMES Warning lights and gauges can alert you to a vehicle condition that maybecome serious enough to cause expensive repairs. A warning light mayilluminate when a problem exists with one of your vehicle’s functions.Many lights will illuminate when you start your vehicle to make ...
Check gage: Illuminates when any of the following conditions hasoccurred: • The engine coolant temperatureis high. • The engine oil pressure is low. • The fuel gauge is at, or near empty. Brake system warning light: To confirm the brake system warninglight is functional, it willmomentarily illuminat...
Safety belt: Reminds you to fasten your safety belt. A chime will alsosound to remind you to fasten yoursafety belt. Charging system: Illuminates when the battery is not charging properly. Low fuel: Illuminates when the fuel level in the fuel tank is at, or nearempty (refer to Fuel gauge in this cha...
Speedometer: Indicates the current vehicle speed. Engine coolant temperaturegauge: Indicates engine coolant temperature. At normal operatingtemperature, the needle will be inthe normal range (between “H” and“C”). If it enters the red section, the engine is overheating. Stopthe vehicle as soon as saf...
Battery voltage gauge (manualtransmission only): Indicates the battery voltage when the ignition isin the ON position. If the pointermoves and stays outside the normaloperating range (as indicated byarrows), have the vehicle’s electricalsystem checked as soon as possible. Engine oil pressure gauge: ...
Transmission fluid temperature gauge (automatic transmissiononly): If the gauge is in the: White area (normal) - the transmission fluid is within thenormal operating temperature(between “H” and “C”). Yellow area (warning) — the transmission fluid is higher thannormal operating temperature. Thiscan b...
AM/FM STEREO 1. Seek: Press / to find the next strong station down/up thefrequency band. 2. Tune: Press / to manually change radio frequency down/up. 3. AM/FM: Press to choose a frequency band in radio mode. 1 2 3 4 AM/FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 5 3 6 7 4 1 2 AM/FM 2003 F...
4. Memory preset buttons: To set a station: Select frequency bandAM/FM; tune to a station, press andhold a preset button until sound returns. 5. Power/volume: Press to turn ON/OFF; turn to increase ordecrease volume levels. 6. Tone: Press TONE until the desired level — Bass, Treble, Fadeappears on t...
AM/FM STEREO CASSETTE 1. Balance: Press to shift sound to the left/right speakers. 2. Fade: Press to shift sound to the rear/front speakers. 3. CLK: To set the hour, press and hold CLK. Then press SEEK todecrease or increase the hours. To set the minute, press and hold CLK and press TUNE to decrease...
4. Tape AMS: In tape mode, press and hold to activate AutomaticMusic Search (allows you to quicklylocate the beginning of the tape selection being played or to skip to thenext selection). Then, press REW (for the beginning of the currentselection) or FF (to advance to the next selection). The tape M...
12. Shuffle (CD): Press to play tracks in random order. 13. Compression (CD): Press to bring soft and loud passagestogether for a more consistentlistening level. 14. Dolby 威 noise reduction: Works in tape mode only. Reducestape noise and hiss; press toactivate/deactivate. The Dolby 威 noise reduction...
Treble: Press TREB; then press SEL / to decrease/increase the treble output. 20. Tune: Works in radio mode only. Press TUNE / to change frequency down/up. 21. Seek: Press and release SEEK / for previous/next strong station, selection or track. 22. AM/FM: Press to select AM/FM1/FM2 frequency band. PR...
1. Seek: Press and release SEEK / for previous/next strong station, or track of currentdisc. 2. Rewind: Press for a slow rewind, press and hold for a fast rewind. Fast forward: Press for a slow advance, press and hold for a fastadvance. 3. Comp (Compression): In CD mode, press to adjust the soft and...
Fade: Press FADE; then press SEL / to shift sound to the rear/front speakers. 9. Menu: Press MENU and SEL to access clock mode, RDS on/off,Traffic, Program type, Show typeand Compression modes. Traffic: Allows you to hear traffic broadcasts. With the feature ON, press SEEK or SCAN to find a station ...
Ensure that the disc holder isevenly inserted and at the samelevel as the magazine (A). The unitwill not operate if the disc holder isnot inserted at the same level (B). If your CD changer is located under the rear bench, the followinginstructions apply to load discs: 1. Load the discs into the maga...
RADIO RECEPTION FACTORS There are three factors that can affect radio reception: • Distance/strength: The further you travel from an FM station, theweaker the signal and the weaker the reception. • Terrain: Hills, mountains, tall buildings, power lines, electric fences,traffic lights and thunderstor...
CD/CD PLAYER CARE Do: • Handle discs by their edges only. Never touch the playing surface. • Inspect discs before playing. Clean only with an approved CD cleanerand wipe from the center out. Don’t: • Expose discs to direct sunlight or heat sources for extended periodsof time. • Insert more than one ...
HEATER ONLY SYSTEM(IF EQUIPPED) 1. Fan speed adjustment: Controls the volume of air circulated in thevehicle. 2. Temperature selection: Controls the temperature of theairflow in the vehicle. 3. Air flow selections: Controls the direction of the airflow in the vehicle. See the following for a brief d...
Operating tips • To reduce fog build up on the windshield during humid weather, placethe air flow selector in the position. • To reduce humidity build up inside the vehicle: do not drive with theair flow selector in the OFF or MAX A/C position. • Under normal weather conditions, do not leave the air...
HEADLAMP CONTROL Turns the lamps off. Turns on the parking lamps, instrument panel lamps, licenseplate lamps and tail lamps. Turns the headlamps on. Autolamp control (if equipped) The autolamp system provides lightsensitive automatic on-off control ofthe exterior lights normallycontrolled by the hea...
Foglamp control (if equipped) The headlamp control also operatesthe foglamps. The foglamps can beturned on only when the headlamp control is in the , or position and the high beams are notturned on. Pull headlamp control towards youto turn foglamps on. The foglampindicator light will illuminate when...
TURN SIGNAL CONTROL • Push down to activate the leftturn signal. • Push up to activate the right turnsignal. COURTESY/READING LAMPS (IF EQUIPPED) The dome lamp lights when thecontrol is in the DOOR (left)position, any door is open, theinstrument panel switch is pushedpast the detent and when any of ...
MAP LAMPS With trip computer Without trip computer To turn on the map lamps, press the control next to each lamp. BULBS Replacing exterior bulbs Check the operation of all the bulbs frequently. Using the right bulbs Replacement bulbs are specified in the chart below. Headlamp bulbsmust be marked wit...
Handle a halogen headlamp bulb carefully and keep out ofchildren’s reach. Grasp the bulb only by its plastic base and do not touch the glass. The oil from your hand could cause the bulb tobreak the next time the headlamps are operated. Install the new bulb(s) in reverse order. Replacing headlamp bul...
MULTI-FUNCTION LEVER Windshield wiper: Rotate the end of the control away from you toincrease the speed of the wipers;rotate towards you to decrease thespeed of the wipers. Windshield washer: Push the end of the stalk: • briefly: causes a single swipe ofthe wipers without washer fluid. • a quick pus...
TILT STEERING WHEEL (IF EQUIPPED) To adjust the steering wheel: 1. Pull and hold the steering wheelrelease control toward you. 2. Move the steering wheel up ordown until you find the desiredlocation. 3. Release the steering wheelrelease control. This will lock thesteering wheel in position. Never ad...
ILLUMINATED VISOR MIRROR (IF EQUIPPED) Lift the mirror cover to turn on thevisor mirror lamps. OVERHEAD CONSOLE (IF EQUIPPED) The appearance of your vehicle’s overhead console will vary according toyour option package. Storage compartment (if equipped) Press the OPEN control to open thestorage compa...
5. Place the height adjusters ontothe back of the storagecompartment door. Add as manyadjusters needed to activate thegarage door opener. 6. Close the storage compartmentdoor and press the garage dooropener control to verify that itworks. If not, you may need to addmore adjusters. One-touch moon roo...
To tilt the moon roof: • To tilt into the vent position (when the glass panel is closed), pressand hold the front portion of the moon roof control. To close from thevent position, press and hold the rear portion of the control until theglass panel stops moving. Sliding shade: • The moon roof has a b...
One touch down Allows the driver’s window to openfully without holding the controldown. Press completely down onAUTO and release quickly. Pressagain to stop. Window lock (if equipped) The window lock feature allows onlythe driver to operate the powerwindows. To lock out all the window controlsexcept...
Heated outside mirrors (if equipped) Both main mirrors are heatedautomatically to remove ice, mistand fog. The mirrors areautomatically activated when thevehicle is started. Note: The mirrors may be hot to the touch but will not burn. This isa normal condition. The mirror heating elements aredesigne...
CENTER CONSOLE (IF EQUIPPED) Your vehicle may be equipped with a variety of console features. Theseinclude: • Utility compartment withcassette/CD holder • Coin holder • Pen holder • Writing surface Use only soft cups in thecupholder. Hard objects can injure you in a collision. CELL PHONE USE The use...
Selectable features English/metric display Press this control to change the tripcomputer display between metricand English units. Mode control Each press of the MODE control willdisplay a different feature as follows: Average fuel economy. The display will indicate the vehicle’s averagefuel economy ...
2. Press the E/M and MODEcontrols simultaneously. The displaywill illuminate the “AVG” indicator.While the indicator is lit, releaseboth controls to reset the averagefuel economy. Fuel range. This function estimates approximately how far you can drive with the fuel remaining in your tank under norma...
TAILGATE LOCK (IF EQUIPPED) Your vehicle may be equipped with atailgate lock designed to preventtheft of the tailgate. • Insert ignition key and turn to theright to engage lock. • Turn ignition key to the left tounlock. Tailgate removal Your tailgate is removable to allowmore room for loading. 1. Lo...
KEYS The key operates all locks on your vehicle. In case of loss, replacementkeys are available from your dealer. You should always carry a second key with you in a safe place in caseyou require it in an emergency. POWER DOOR LOCKS (IF EQUIPPED) Press control to unlock all doors. Press control to lo...
Childproof door locks • When these locks are set, therear doors cannot be opened fromthe inside. • The rear doors can be openedfrom the outside when the doorsare unlocked. The childproof locks are located onrear edge of each rear door andmust be set separately for eachdoor. Setting the lock for one ...
The UNLOCK feature will work again after: • a door has become ajar, • the ignition is turned to the ON position, or • using the UNLOCK control on your remote entry transmitter. This feature is initially turned off, but may be turned on by following theinstruction in the activation/deactivation proce...
Replacing the battery The remote entry transmitter uses one coin type three-volt lithiumbattery CR2032 or equivalent. The typical operating range for yourremote entry transmitter is approximately 10 meters (33 feet). Adecrease in the operating range could be caused by: • weather conditions, • nearby...
SEATING Notes: Reclining the seatback can cause an occupant to slide under theseat’s safety belt, resulting in severe personal injuries in the event of a collision. Do not pile cargo higher than the seatbacks to reduce the risk ofinjury in a collision or sudden stop. Full bench seat (if equipped) • ...
To gain access to the storagecompartment in your armrest, liftthe latch to open the lid. The lidcannot be opened in the uprightposition. Captain’s chair (if equipped) • Lift the bar to move the seatforward or rearward. Make surethat the seat is relatched intoplace. • To recline the seatback, pull th...
• Type B Press the control to move the seatforward or backward. Using the manual lumbar support For more lumbar support, turn thelumbar support control toward thefront of vehicle. For less lumbar support, turn thelumbar support control toward therear of vehicle. Heated seats (if equipped) To operate...
1. Pull lever to release seat cushion. 2. Rotate seat cushion up until itlocks into vertical storage position. RETURNING THE SEAT TO SEATING POSITION Always be sure that the seat is in a latched position, whether theseat is occupied or empty. If not latched, the seat may cause injury during a sudden...
It is extremely dangerous to ride in a cargo area, inside oroutside of a vehicle. In a collision, people riding in these areas are more likely to be seriously injured or killed. Do not allow people toride in any area of your vehicle that is not equipped with seats andsafety belts. Be sure everyone i...
2. To unfasten, push the releasebutton and remove the tongue fromthe buckle. The front outboard and rear outboard safety restraints in the vehicle arecombination lap and shoulder belts. The front outboard passenger andrear seat outboard safety belts have two types of locking modesdescribed below: Ve...
In the event of a collision, thecolored label (REPLACE BELT)may become visible. If this occurs, the safety belt must be replaced. Whenever the yellowportion of the label is visible, the safety belt must bereplaced. Failure to follow theseinstructions will affect the performance of the safety beltsan...
The driver and front outboard passenger safety belt system (includingretractors, buckles and height adjusters) must be replaced if the vehicleis involved in a collision that results in the activation of the safety beltpretensioners. Refer to the Safety belt maintenance section in this chapter. Failu...
Position the safety belt height adjusters so that the belt restsacross the middle of your shoulder. Failure to adjust the safety belt properly could reduce the effectiveness of the seat belt andincrease the risk of injury in a collision. Lap belts Adjusting the lap belt The lap belt should fit snugl...
One time disable Any time the safety belt is buckled and then unbuckled during anignition ON cycle, the BeltMinder will be disabled for that ignition cycleonly. Deactivating/activating the BeltMinder feature Read steps 1 - 9 thoroughly before proceeding with thedeactivation/activation programming pr...
• After step 5 the safety belt warning light will be turned on for threeseconds. 6. Within seven seconds of the safety belt warning light turning off,buckle then unbuckle the safety belt. • This will disable BeltMinder if it is currently enabled, or enableBeltMinder if it is currently disabled. 7. C...
recommends that all safety belt assemblies used in vehicles involved in acollision be replaced. However, if the collision was minor and a qualifiedtechnician finds that the belts do not show damage and continue tooperate properly, they do not need to be replaced. Safety belt assembliesnot in use dur...
The air bags inflate and deflaterapidly upon activation. After air bagdeployment, it is normal to notice asmoke-like, powdery residue orsmell the burnt propellant. This mayconsist of cornstarch, talcumpowder (to lubricate the bag) orsodium compounds (e.g., bakingsoda) that result from thecombustion ...
Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone toindicate the condition of the system. Refer to Air bag readiness section in the Instrument cluster chapter. Routine maintenance of the air bag is not required. A difficulty with the system i...
NHTSA deactivation criteria (excluding Canada) 1. Infant. An infant (less than 1 year old) must ride in the front seat because: • the vehicle has no rear seat; • the vehicle has a rear seat too small to accommodate a rear-facinginfant seat; or • the infant has a medical condition which, according to...
Transport Canada deactivation criteria (Canada Only) 1. Infant: An infant (less than 1 year old) must ride in the front seat because: • my vehicle has no rear seat; • the rear seat in my vehicle cannot accommodate a rear-facing infantseat; or • the infant has a medical condition which, according to ...
SAFETY RESTRAINTS FOR CHILDREN See the following sections for directions on how to properly use safetyrestraints for children. Also see Air bag supplemental restraint system (SRS) in this chapter for special instructions about using air bags. Important child restraint precautions You are required by...
Child booster seats Children outgrow a typical convertible or toddler seat when they weigh40 pounds and are around 4 years of age. Although the lap/shoulder beltwill provide some protection, these children are still too small forlap/shoulder belts to fit properly, which could increase the risk of se...
Types of booster seats There are two types of belt-positioning booster seats: • Those that are backless. If your backless booster seat has aremovable shield, remove theshield and use the lap/shoulderbelt. If a seating position has alow seat back and no headrestraint, a backless booster seatmay place...
Follow all instructions provided by the manufacturer of thebooster seat. Never put the shoulder belt under a child’s arm or behind theback because it eliminates the protection for the upper part of the body and may increase the risk of injury or death in a collision. Never use pillows, books, or tow...
7. Pull the lap belt portion acrossthe child seat toward the buckle andpull up on the shoulder belt whilepushing down with knee on thechild seat. 8. Allow the safety belt to retract toremove any slack in the belt. 9. Before placing the child in theseat, forcibly tilt the seat forwardand back to make...
The SuperCab rear seat has three straps behind the top of the seat backthat function as both routing loops for the tether straps and anchor loops.The tether strap anchors in your vehicle are in the following positions(shown from top view): Attach the tether strap only to the appropriate tether ancho...
STARTING Positions of the ignition 1. ACCESSORY, allows the electricalaccessories such as the radio tooperate while the engine is notrunning. 2. LOCK, locks the steering wheel,automatic transmission gearshiftlever and allows key removal. Forvehicle equipped with a manualtransmission, you must depres...
If starting a vehicle with an automatic transmission: 1. Make sure the parking brake isset. 2. Make sure the gearshift is in P(Park). If starting a vehicle with a manualtransmission: 1. Make sure the parking brake isset. 2. Push the clutch pedal to the floor. 2003 F250/350/450/550 (f23) Owners Guide...
• Turn the key to 4 (ON) withoutturning the key to 5 (START). Make sure the corresponding lights illuminate or illuminate briefly. If alight fails to illuminate, have the vehicle serviced. • If the driver’s safety belt is fastened, the light may not illuminate. Starting the engine 1. Turn the key to...
BRAKES Occasional brake noise is normal. If a metal-to-metal, continuous grindingor continuous squeal sound is present, the brake linings may be worn-outand should be inspected by a qualified service technician. If the vehiclehas continuous vibration or shudder in the steering wheel while braking,th...
Parking brake To set the parking brake, press theparking brake pedal down until thepedal stops. The BRAKE warninglamp in the instrument clusterilluminates and remains illuminateduntil the parking brake is released. To release the brake, pull therelease lever. to prevent the pedalfrom releasing too q...
Loaded vehicles, with a higher center of gravity, may handledifferently than unloaded vehicles. Extra precautions, such as slower speeds and increased stopping distance, should be taken whendriving a heavily loaded vehicle. AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED) Brake-shift interlock This ve...
Forced downshifts • Allowed in (Overdrive) or Drive. • Depress the accelerator to the floor. • Allows transmission to select an appropriate gear. Shift strategy (4R100 automatic transmission) To account for customer driving habits and conditions, your 4R100automatic transmission electronically contr...
If your vehicle gets stuck in mud or snow If your vehicle gets stuck in mud or snow, it may be rocked out byshifting from forward and reverse gears, stopping between shifts in asteady pattern. Press lightly on the accelerator in each gear. Do not rock the vehicle if the engine is not at normal opera...
Recommended shift speeds Upshifts when accelerating (recommended for best fuel economy) 6-speed transmission Shift from: Transfer case position 1 (if equipped) 2H or 4H 4L LO-1 8 km/h (5 mph) 3 km/h (2 mph) 1-2 16 km/h (10 mph) 6 km/h (4 mph) 2-3 32 km/h (20 mph) 13 km/h (8 mph) 3-4 48 km/h (30 mph)...
Parking your vehicle 1. Apply the brake and shift into the neutral position. 2. Fully apply the parking brake, then shift into 1 (First). 3. Turn the ignition off. Do not park your vehicle in Neutral, it may move unexpectedlyand injure someone. Use 1 (First) gear and set the parking brake fully. Rem...
FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED) For important information regarding safe operation of this typeof vehicle, see Preparing to drive your vehicle in this chapter. When four–wheel drive (4WD) is engaged, power is supplied to all fourwheels through a transfer case. 4WD can be selected when...
Shifting from 4H (4WD High) to 4L (4WD Low) 1. Bring the vehicle to a complete stop. 2. Depress the brake. 3. Place the gearshift lever in N (Neutral) (automatic transmission) ordepress the clutch (manual transmission). 4. Move the transfer case shift leverthrough N (Neutral) directly to 4L(4WD Low)...
This position should only be usedwhen towing the vehicle. Do not leave the vehicle unattended with the transfer case in theN (Neutral) position. Always set the parking brake fully and turn off the ignition when leaving the vehicle. Using the electronic shift 4WD system (if equipped) Positions of the...
Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High) Rotate the 4WD control to the 4x4HIGH position at speeds up to88 km/h (55 mph). • The electronic shift 4WDsystem is designed to engage4x4 HIGH (4WD High) whenthe vehicle is moving. Ifshifted to 4x4 HIGH (4WDHIGH) while at complete stop,4x4 may not ...
4. Move the 4WD control to the 4x4LOW position. 5. Hold the shift conditions until theLOW RANGE indicator lightilluminates. 6. If the LOW RANGE indicator light does not illuminate within 15 seconds, drive the vehicle above8 km/h (5 mph), then repeat steps 1through 5 before reporting any shiftconcern...
Vehicles with a higher center of gravity such as utility andfour-wheel drive vehicles handle differently than vehicles with a lower center of gravity. Utility and four-wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any morethan low-slung sports cars are desig...
not more. Additionally, smooth variations of the accelerator and/orbrake pedal pressure should be utilized if changes in vehicle speed arecalled for. Avoid abrupt steering, acceleration or braking which couldresult in an increased risk of loss of vehicle control, vehicle rolloverand/or personal inju...
Once through water, always try the brakes. Wet brakes do not stop thevehicle as effectively as dry brakes. Drying can be improved by movingyour vehicle slowly while applying light pressure on the brake pedal. Be cautious of sudden changes in vehicle speed or direction when youare driving in mud. Eve...
When climbing a steep slope or hill,start in a lower gear rather thandownshifting to a lower gear from ahigher gear once the ascent hasstarted. This reduces strain on theengine and the possibility of stalling. If you do stall out, do not try toturn around because you might rollover. It is better to ...
Tires can be damaged during off-road use. For your safety, tires that aredamaged should not be used for highway driving because they are morelikely to blow out or fail. You should carefully observe the recommended tire inflation pressurefound on the safety compliance certification label attached to ...
and adversely affect driver and passenger safety. Frequent inspection ofvehicle chassis components is recommended if the vehicle is subjected toheavy off-road usage. POWER TAKE OFF (PTO) CAPABILITY (IF EQUIPPED) Some vehicles are equipped with Power Take Off (PTO) capability. Thesevehicles have a sp...
Always ensure that the weight of occupants, cargo and equipment iswithin the weight limitations, including both gross vehicle weight andfront and rear gross axle weight rating limits. Note: Do not exceed the GVWR or the GAWR specified on the certification label. Exceeding any vehicle weight rating l...
Preparing to tow Use the proper equipment for towing a trailer and make sure it isproperly attached to your vehicle. See your dealer or a reliable trailerdealer if you require assistance. Hitches Do not use hitches that clamp onto the vehicle’s bumper or attach to theaxle. You must distribute the lo...
Do not connect a trailer’s hydraulic brake system directly to yourvehicle’s brake system. Your vehicle may not have enough braking power and your chances of having a collision greatly increase. The braking system of the tow vehicle is rated for operation at theGVWR not GCWR. Trailer lamps Trailer la...
Trailer towing tips • Practice turning, stopping and backing up before starting on a trip toget the feel of the vehicle trailer combination. When turning, makewider turns so the trailer wheels will clear curbs and other obstacles. • Allow more distance for stopping with a trailer attached. • The tra...
• Maximum distance is 80 km (50 miles). If a distance of 80 km (50 miles) or a speed of 56 km/h (35 mph) mustbe exceeded, you must disconnect the driveshaft. Ford recommends thedriveshaft be removed/installed only by a qualified technician. See yourlocal dealer for driveshaft removal/installation. I...
Certification. This includes the snowplow mounting hardware but doesnot include the removable portion of the snowplow assembly. Installing the snowplow Read the following instructions before installing a snowplow: • Front GAWR must not exceed 63% of the GVW. Add ballast weight tothe back of the vehi...
Note: Do not exceed the GVWR or the GAWR specified on the certification label. Removing snowplow After removing a snowplow from the vehicle, ensure the vehicle’s fronttoe alignment and front ride height are within specification (reset ifrequired). Snowplowing with your air bag-equipped vehicle Your ...
GETTING ROADSIDE ASSISTANCE To fully assist you should you have a vehicle concern, Ford MotorCompany offers a complimentary roadside assistance program. Thisprogram is separate from the New Vehicle Limited Warranty. The serviceis available: • 24–hours, seven days a week • for the New Vehicle Limited...
Canadian customers who require roadside assistance, call1–800–665–2006. If you need to arrange roadside assistance for yourself, Ford MotorCompany will reimburse a reasonable amount. To obtain reimbursementinformation, U.S. Ford or Mercury vehicles customers call1-800-241-3673; Lincoln vehicle custo...
This switch is located in the frontpassenger’s footwell, by the kickpanel access cover. To reset the switch: 1. Turn the ignition OFF. 2. Check the fuel system for leaks. 3. If no leaks are apparent, reset theswitch by pushing in on the resetbutton. 4. Turn the ignition ON. 5. Wait a few seconds and...
Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses Fuse link cartridge 2A Grey Grey — — — 3A Violet Violet — — — 4A Pink Pink — — — 5A Tan Tan — — — 7.5A Brown Brown — — — 10A Red Red — — — 15A Blue Blue — — — 20A Yellow Yellow Yellow ...
Spare tire information Your vehicle may be equipped with a spare tire that can be used aseither a spare or a regular tire. The spare tire is not equipped with wheeltrim. The wheel trim from the original wheel/tire may be used on thespare. If your vehicle is equipped with 4WD, a spare tire of a diffe...
3. Fully insert the jack handlethrough the bumper hole and intothe guide tube. The key and lockwill engage with a slight push andcounterclockwise turn. Someresistance will be felt when turningthe jack handle assembly. 4. Turn the handle counterclockwiseand lower the spare tire until youcan slide the...
3. Remove the jack, jack handle, lug wrench and spare tire from thestowage locations. 4. Use the tip of the lug wrench to remove any wheel trim. 5. Loosen each wheel lug nutone-half turn counterclockwise butdo not remove them until the wheelis raised off the ground. When one of the rear wheels is of...
The following steps apply to F350 Chassis Cab F450/F550 only: 12. Slide the notched end of thejack handle over the release valveand use the handle to slide the jackunder the vehicle. Make sure thevalve is closed by turning itclockwise. 13. Position the jack according tothe following guides: • Front ...
The following steps apply to all vehicles: 19. Remove the jack and fullytighten the lug nuts in the ordershown. 20. Stow the flat tire. Refer to Stowing the spare tire if the vehicle is equipped with a spare tirecarrier. 21. Stow the jack, jack handle andlug wrench. Make sure the jack issecurely fas...
When a wheel is installed, always remove any corrosion, dirt orforeign materials present on the mounting surfaces of the wheel or the surface of the front disc brake hub and rotor that contacts thewheel. Installing wheels without correct metal-to-metal contact at thewheel mounting surfaces can cause...
JUMP STARTING YOUR VEHICLE The gases around the battery can explode if exposed to flames,sparks, or lit cigarettes. An explosion could result in injury or vehicle damage. Batteries contain sulfuric acid which can burn skin, eyes andclothing, if contacted. Do not attempt to push-start your vehicle. A...
Connecting the jumper cables 1. Connect the positive (+) jumper cable to the positive (+) terminal ofthe discharged battery. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Connect the other end of the positive (+) cable to the positive (+)termi...
3. Connect the negative (-) cable to the negative (-) terminal of theassisting battery. 4. Make the final connection of the negative (-) cable to an exposedmetal part of the stalled vehicle’s engine, away from the battery and thecarburetor/fuel injection system. Do not use fuel lines, engine rocker ...
Jump starting 1. Start the engine of the booster vehicle and run the engine atmoderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for anadditional three minutes before disconnecting the jumper cables. Removing the j...
3. Remove the jumper cable from the positive (+) terminal of the boostervehicle’s battery. 4. Remove the jumper cable from the positive (+) terminal of thedisabled vehicle’s battery. After the disabled vehicle has been started and the jumper cablesremoved, allow it to idle for several minutes so the...
WRECKER TOWING If you need to have your vehicle towed, contact a professional towingservice or, if you are a member of a roadside assistance program, yourroadside assistance service provider. On 4x2 vehicles, it is acceptable to tow the vehicle with the front wheelson the ground and the rear wheels ...
An alternative for towing a 4x4 vehicle (with gasoline engine only) with a manual 4WD system is to: • put the transfer case in neutral, then put the 4WD shift lever in N(Neutral). • unlock the front hub locks (refer to Four wheel drive [4WD] Operation [if equipped] in the Driving chapter). • lift th...
GETTING THE SERVICES YOU NEED At home Ford Motor Company and Ford of Canada have authorized dealerships toservice your vehicle. It is preferred that you return to the authorizeddealer where your vehicle was purchased when warranty repairs areneeded. However, you may also take your vehicle to another...
In some states (in the U.S.) you must directly notify Ford in writingbefore pursuing remedies under your state’s warranty laws. Ford is alsoallowed a final repair attempt in some states. In the United States, a warranty dispute must be submitted to theDispute Settlement Board before taking action un...
THE DISPUTE SETTLEMENT BOARD (U.S. ONLY) The Dispute Settlement Board is: • an independent, third-party arbitration program for warranty disputes. • available free to owners and lessees of qualifying Ford Motor Companyvehicles. The Dispute Settlement Board may not be available in all states. FordMot...
Board membership The Board consists of: • Three consumer representatives • A Ford or Lincoln Mercury dealership representative Consumer candidates for Board membership are recruited and trained byan independent consulting firm. The dealership Board member is chosenfrom Ford and Lincoln Mercury deale...
Oral presentations If you would like to make an oral presentation, indicate YES to question6 on the application. While it is your right to make an oral presentationbefore the Board, this is not a requirement and the Board will decide thecase whether or not an oral presentation is made. An oral prese...
UTILIZING THE MEDIATION/ARBITRATION PROGRAM(CANADA ONLY) In those cases where you continue to feel that the efforts by Ford andthe dealer to resolve a factory-related vehicle service concern have beenunsatisfactory, Ford of Canada participates in an impartial third partymediation/arbitration program...
WASHING THE EXTERIOR Wash your vehicle regularly with cool or lukewarm water and a neutralPh shampoo, such as Motorcraft Detail Wash (ZC-3–A), which is availablefrom your dealer. • Never use strong household detergents or soap, such as dish washingor laundry liquid. These products can discolor and s...
PAINT CHIPS Your dealer has touch-up paint and sprays to match your vehicle’s color.Take your color code (printed on a sticker in the driver’s door jam) toyour dealer to ensure you get the correct color. • Remove particles such as bird droppings, tree sap, insect deposits, tarspots, road salt and in...
• Never wash or rinse the engine while it is running; water in therunning engine may cause internal damage. PLASTIC (NON-PAINTED) EXTERIOR PARTS Use only approved products to clean plastic parts. These products areavailable from your dealer. • For routine cleaning, use Motorcraft Detail Wash (ZC-3–A...
INSTRUMENT PANEL AND CLUSTER LENS Clean the instrument panel with a damp cloth, then dry with a dry cloth. • Avoid cleaners or polish that increase the gloss of the upper portion ofthe instrument panel. The dull finish in this area helps protect thedriver from undesirable windshield reflection. Do n...
LEATHER SEATS (IF EQUIPPED, EXCEPT FOR THE KING RANCHF–250 AND F–350 CREWCAB) Your leather seating surfaces have a clear, protective coating over theleather. For King Ranch F-250 and F-350 CrewCab leather seats, refer toseparate section in this chapter. • To clean, use a soft cloth with Motorcraft D...
SCRATCHES In order to lessen the appearance of certain scratches and other wearmarks, apply conditioner on the affected area following the sameinstructions as in the Conditioning section. CONDITIONING Bottles of King Ranch Leather Conditioner are available at the KingRanch Saddle Shop. Visit the Web...
(F2AZ—19530–A) Motorcraft Vinyl Cleaner (Canada only) (CXC-93) Motorcraft Vinyl Conditioner (Canada only) (CXC-94) Motorcraft Deluxe Leather and Vinyl Cleaner (not available in Canada)(ZC-11–A) Ford Extra Strength Tar and Road Oil Remover* (not available inCanada) (B7A-19520–AA) Ford Extra Strength ...
SERVICE RECOMMENDATIONS To help you service your vehicle: • We highlight do-it-yourself items in the engine compartment for easylocation. • We provide a scheduled maintenance guide which makes trackingroutine service easy. If your vehicle requires professional service, your dealership can providethe...
• Manual transmission: 1. Set the parking brake, depress the clutch and place the gearshift in N(Neutral). 2. Block the wheels. Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. OPENING THE HOOD 1. Inside the vehicle, pull the hoodrelease h...
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT 5.4L V8/6.8L V10 gasoline engines Refer to the 7.3 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement for diesel engine component locations. 1. Engine oil dipstick 2. Clutch fluid reservoir (manual transmission) 3. Brake fluid r...
WINDSHIELD WASHER FLUID Add fluid to fill the reservoir if thelevel is low. In very cold weather, donot fill the reservoir completely. Only use a washer fluid that meetsFord specification WSB-M8B16–A2.Refer to Lubricant specifications in this chapter. State or local regulations on volatile organic c...
5. Locate and carefully remove theengine oil level indicator (dipstick). 6. Wipe the indicator clean. Insert the indicator fully, then remove itagain. • If the oil level is between the MIN and MAX marks, the oil level is acceptable. DO NOT ADD OIL. • If the oil level is below the MINmark, add enough...
3. Recheck the engine oil level. Make sure the oil level is not above theMAX mark on the engine oil level indicator (dipstick). 4. Install the indicator and ensure it is fully seated. 5. Fully install the engine oil filler cap by turning the filler cap clockwise1/4 of a turn until three clicks are h...
BATTERY Your vehicle is equipped with aMotorcraft maintenance-free batterywhich normally does not requireadditional water during its life ofservice. However, for severe usage or in high temperature climates, check thebattery electrolyte level. Refer to the scheduled maintenance guide forthe service ...
When lifting a plastic-cased battery, excessive pressure on theend walls could cause acid to flow through the vent caps, resulting in personal injury and/or damage to the vehicle or battery.Lift the battery with a battery carrier or with your hands on oppositecorners. Keep batteries out of reach of ...
• Always dispose of automotivebatteries in a responsible manner.Follow your local authorizedstandards for disposal. Call yourlocal authorized recycling centerto find out more about recyclingautomotive batteries. ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant sho...
When the engine is cold, check thelevel of the engine coolant in thereservoir. • The engine coolant should be at the “cold fill level” or within the “coldfill range” as listed on the engine coolant reservoir (depending uponapplication). • Refer to the Scheduled Maintenance Guide for service interval...
Do not put engine coolant in the windshield washer fluidcontainer. If sprayed on the windshield, engine coolant could make it difficult to see through the windshield. • Add Motorcraft Premium Gold Engine Coolant(yellow-colored), VC-7–A (VC-7–B in Oregon), meeting FordSpecification WSS-M97B51–A1. Not...
1. Before you begin, turn the engine off and let it cool. 2. When the engine is cool, wrap a thick cloth around the coolantpressure relief cap on the coolant reservoir (an opaque plastic bottle).Slowly turn cap counterclockwise (left) until pressure begins to release. 3. Step back while the pressure...
Fill your engine coolant reservoir as outlined in Adding engine coolant in this chapter. Severe climates If you drive in extremely cold climates (less than –36° C [–34° F]): • It may be necessary to increase the coolant concentrationabove 50%. • NEVER increase the coolant concentration above 60%. • ...
5. Re-start the engine and take your vehicle to a service facility. Driving the vehicle without repairing the engine problemincreases the chance of engine damage. Take your vehicle to aservice facility as soon as possible. WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS Important safety precautions Do n...
Fuel Filler Cap Your fuel tank filler cap has an indexed design with a 1/8 turn on/offfeature. When fueling your vehicle: 1. Turn the engine off. 2. Carefully turn the filler cap counterclockwise 1/8 of a turn until itstops. 3. Pull to remove the cap from the fuel filler pipe. 4. To install the cap,...
If you have run out of fuel: • You may need to cycle the ignition from OFF to ON several times afterrefueling, to allow the fuel system to pump the fuel from the tank tothe engine. • Your “Service Engine Soon” indicator may come on. For moreinformation on the “Service Engine Soon” indicator, refer t...
For consistent results when filling the fuel tank: • Turn the engine/ignition switch to the off position prior to refueling,an error in the reading will result if the engine is left running. • Use the same filling rate setting (low — medium — high) each timethe tank is filled. • Allow no more than 2...
• Adding certain accessories to your vehicle (for example bugdeflectors, rollbars/light bars, running boards, ski/luggage racks) mayreduce fuel economy. • Using fuel blended with alcohol may lower fuel economy. • Fuel economy may decrease with lower temperatures during the first12–16 km (8–10 miles)...
CLUTCH FLUID (IF EQUIPPED) Check the clutch fluid level. Refer to the scheduled maintenance guidefor the service interval schedules. Use only a DOT 3 brake fluid designed to meet Ford specificationESA-M6C25–A. Refer to Lubricant Specifications in this chapter. Brake fluid is toxic. If brake fluid co...
TRANSMISSION FLUID Checking automatic transmission fluid (if equipped) Refer to your scheduled maintenance guide for scheduled intervals forfluid checks and changes. Your transmission does not consume fluid.However, the fluid level should be checked if the transmission is notworking properly, i.e., ...
If an overfill occurs, excess fluidshould be removed by a qualifiedtechnician. An overfill condition of transmission fluid may cause shift and/orengagement concerns and/or possible damage. Do not use supplemental transmission fluid additives, treatments orcleaning agents. The use of these materials ...
Checking and adding manual transmission fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Fluid level should be at thebottom of the opening. 4. Add enough fluid through thefiller opening so that the fluid levelis at the bottom of the opening. 5. I...
Checking and adding transfer case fluid (if equipped) 1. Clean the filler plug. 2. Remove the filler plug andinspect the fluid level. 3. Add only enough fluid throughthe filler opening so that the fluidlevel is at the bottom of theopening. Use only fluid that meets Ford specifications. Refer to Lubr...
Note: Do not start your engine with the air cleaner removed and do not remove it while the engine is running. Changing the air filter element (gasoline engines only) 1. Loosen the clamp that securesthe air filter element in place. 2. Carefully separate the two halvesof the air filter housing. 3. Rem...
Temperature A B C The temperature grades are A (the highest), B and C, representing thetire’s resistance to the generation of heat and its ability to dissipate heatwhen tested under controlled conditions on a specified indoor laboratorytest wheel. Sustained high temperature can cause the material of...
Tire inflation information All tires with Steel Carcass Plies (if equipped): This type of tire utilizes steel cords in the sidewalls. As such, theycannot be treated like normal light truck tires. Tire service, includingadjusting tire pressure, must be performed by personnel trained,supervised and eq...
• DRW – Six tire rotation If your vehicle is equipped with dualrear wheels it is recommended thatfront and rear tires (in pairs) berotated only side to side, with therear tires maintaining originalvehicle position. After tire rotation,inflation pressures must be adjustedfor the tires new positions i...
Make sure that all replacement tires are of the same size, type,speed rating, load-carrying capacity and tread design (e.g., “All Terrain”, “Touring”, etc.), as originally offered by Ford. Do not replace your tires with “high performance” tires or largersize tires. Failure to follow these precaution...
MOTORCRAFT PART NUMBERS Component* 5.4L V8 engine 6.8L V10 engine Air filter element FA-1634 FA-1634 Fuel filter FG-986B FG-986B Oil filter FL-820-S FL-820-S PCV valve EV-233 EV-233 Battery (Standard) BXT-65-650 BXT-65-650 Battery (Optional) BXT-65-750 BXT-65-750 Spark plugs-platinum** AGSF-22W AGSF...
Fluid Ford Part Name Application Capacity Rear axle 1,2 Motorcraft SAE75W-140Synthetic RearAxle Lubricant F-250 /350(10.50 inchaxle) 3.3L (6.9 pints) Motorcraft SAE75W-90Synthetic RearAxle Lubricant F-350/450(DANA 80) 4.0L (8.5 pints) Motorcraft SAE80W-90Premium RearAxle Lubricant F-550(Dana 135) 11...
LUBRICANT SPECIFICATIONS Item Ford partname orequivalent Ford partnumber Fordspecification Spindle bearing HighTemperature4X4 Front Axleand WheelBearing Grease E8TZ-19590–A ESA-M1C198–A Front axle(4X4) Hypoid Gear OilSAE 90 C6AZ-19580–E ESW-M2C105–A Rear axle Motorcraft SAE75W-140 HighPerformanceSyn...
Item Ford partname orequivalent Ford partnumber Fordspecification Engine oil Motorcraft SAE5W-20 PremiumSynthetic BlendMotor Oil (US)Motorcraft SAE5W-20 SuperPremium MotorOil (Canada) XO-5W20-QSP(US)CXO-5W20–LSP12(Canada) WSS-M2C153-Hand APICertificationMark Hinges, latches,striker plates,fuel fille...
ENGINE DATA Engine* 5.4L V8 engine 6.8L V10 engine Cubic inches 330 415 Required fuel 87 octane 87 octane Firing order 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9 Spark plug gap 1.3-1.4 mm(0.052-0.056 inch) 1.3-1.4 mm(0.052-0.056 inch) Ignition system Coil on plug Coil on plug Compression ratio 9.0:1 9.0:1...
Vehicle identification number (VIN) The vehicle identification number isattached to a metal tag and islocated on the driver sideinstrument panel. (Please note thatin the graphic XXXX isrepresentative of your vehicleidentification number.) 1. World manufacturer identifier 2. Brake type and gross vehi...
FORD ACCESSORIES FOR YOUR VEHICLE A wide selection of genuine Ford accessories are available for yourvehicle through your local authorized Ford, Lincoln, Mercury or Ford ofCanada dealer. These quality accessories have been specificallyengineered to fulfill your automotive needs; they are custom desi...
Bed Tent Box Aluminum Rack cargo storage systems (Trac Rac) Daytime running lights (DRL) Electrochromic inside mirror with compass Electrochromic inside mirror with compass and temperature display Fog lights Battery Warmer Highway safety and first aid kit Off road lights Pickup box rails ROC2 hitch ...
A Accessory delay ..........................53 Air bag supplemental restraintsystem ..........................................90 and child safety seats ..............92description ................................90disposal ......................................94driver air bag .........................
recommendations ...................221refill capacities ........................254specifications ..................258, 261 Exhaust fumes ..........................114 F Fail safe cooling ........................228 Fluid capacities .........................254 Foglamps ...............................
Ford Manuals
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Ford 1999 Contour
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Ford 1999 Contour
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